Open Access

Steffen Schrock, Stefan Junk, Albert Albers

• Purpose This study aims to investigate a systematic approach to the production and use of additively manufactured injection mould inserts in product development (PD) processes. For this purpose, an evaluation of the additive tooling design method (ATDM) is performed. Design/methodology/approach The evaluation of the ATDM is conducted within student workshops, where students develop productsPurpose This study aims to investigate a systematic approach to the production and use of additively manufactured injection mould inserts in product development (PD) processes. For this purpose, an evaluation of the additive tooling design method (ATDM) is performed. Design/methodology/approach The evaluation of the ATDM is conducted within student workshops, where students develop products and validate them using AT-prototypes. The evaluation process includes the analysis of work results as well as the use of questionnaires and participant observation. Findings This study shows that the ATDM can be successfully used to assist in producing and using AT mould inserts to produce valid AT prototypes. As a reference for the implementation of AT in industrial PD, extracts from the work of the student project groups and suitable process parameters for prototype production are presented. Originality/value This paper presents the application and evaluation of a method to support AT in PD that has not yet been scientifically evaluated.…