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The last decades have seen the evolution of industrial production into more sophisticated processes. The development of specialized, high-end machines has increased the importance of predictive maintenance of mechanical systems to produce high-quality goods and avoid machine breakdowns. Predictive maintenance has two main objectives: to classify the current status of a machine component and to predict the maintenance interval by estimating its remaining useful life (RUL). Nowadays, both objectives are covered by machine learning and deep learning approaches and require large training datasets that are often not available. One possible solution may be transfer learning, where the knowledge of a larger dataset is transferred to a smaller one. This thesis is primarily concerned with transfer learning for predictive maintenance for fault classification and RUL estimation. The first part presents the state-of-the-art machine learning techniques with a focus on techniques applicable to predictive maintenance tasks (Chapter 2). This is followed by a presentation of the machine tool background and current research that applies the previously explained machine learning techniques to predictive maintenance tasks (Chapter 3). One novelty of this thesis is that it introduces a new intermediate domain that represents data by focusing on the relevant information to allow the data to be used on different domains without losing relevant information (Chapter 4). The proposed solution is optimized for rotating elements. Therefore, the presented intermediate domain creates different layers by focusing on the fault frequencies of the rotating elements. Another novelty of this thesis is its semi and unsupervised transfer learning-based fault classification approach for different component types under different process conditions (Chapter 5). It is based on the intermediate domain utilized by a convolutional neural network (CNN). In addition, a novel unsupervised transfer learning loss function is presented based on the maximum mean discrepancy (MMD), one of the state-of-the-art algorithms. It extends the MMD by considering the intermediate domain layers; therefore, it is called layered maximum mean discrepancy (LMMD). Another novelty is an RUL estimation transfer learning approach for different component types based on the data of accelerometers with low sampling rates (Chapter 6). It applies the feature extraction concepts of the classification approach: the presented intermediate domain and the convolutional layers. The features are then used as input for a long short-term memory (LSTM) network. The transfer learning is based on fixed feature extraction, where the trained convolutional layers are taken over. Only the LSTM network has to be trained again. The intermediate domain supports this transfer learning type, as it should be similar for different component types. In addition, it enables the practical usage of accelerometers with low sampling rates during transfer learning, which is an absolute novelty. All presented novelties are validated in detailed case studies using the example of bearings (Chapter 7). In doing so, their superiority over state-of-the-art approaches is demonstrated.
The paper describes the methodology and experimental results for revealing similarities in thermal dependencies of biases of accelerometers and gyroscopes from 250 inertial MEMS chips (MPU-9250). Temperature profiles were measured on an experimental setup with a Peltier element for temperature control. Classification of temperature curves was carried out with machine learning approach.
A perfect sensor should not have thermal dependency at all. Thus, only sensors inside the clusters with smaller dependency (smaller total temperature slopes) might be pre-selected for production of high accuracy inertial navigation modules. It was found that no unified thermal profile (“family” curve) exists for all sensors in a production batch. However, obviously, sensors might be grouped according to their parameters. Therefore, the temperature compensation profiles might be regressed for each group. 12 slope coefficients on 5 degrees temperature intervals from 0°C to +60°C were used as the features for the k-means++ clustering algorithm.
The minimum number of clusters for all sensors to be well separated from each other by bias thermal profiles in our case is 6. It was found by applying the elbow method. For each cluster a regression curve can be obtained.
Artificial intelligence (AI), and in particular machine learning algorithms, are of increasing importance in many application areas but interpretability and understandability as well as responsibility, accountability, and fairness of the algorithms' results, all crucial for increasing the humans' trust into the systems, are still largely missing. Big industrial players, including Google, Microsoft, and Apple, have become aware of this gap and recently published their own guidelines for the use of AI in order to promote fairness, trust, interpretability, and other goals. Interactive visualization is one of the technologies that may help to increase trust in AI systems. During the seminar, we discussed the requirements for trustworthy AI systems as well as the technological possibilities provided by interactive visualizations to increase human trust in AI.
Positioning mobile systems with high accuracy is a prerequisite for intelligent autonomous behavior, both in industrial environments and in field robotics. This paper describes the setup of a robotic platform and its use for the evaluation of simultaneous localization and mapping (SLAM) algorithms. A configuration using a mobile robot Husky A200, and a LiDAR (light detection and ranging) sensor was used to implement the setup. For verification of the proposed setup, different scan matching methods for odometry determination in indoor and outdoor environments are tested. An assessment of the accuracy of the baseline 3D-SLAM system and the selected evaluation system is presented by comparing different scenarios and test situations. It was shown that the hdl_graph_slam in combination with the LiDAR OS1 and the scan matching algorithms FAST_GICP and FAST_VGICP achieves good mapping results with accuracies up to 2 cm.
Learning to Walk With Toes
(2020)
This paper explains how a model-free (with respect to the robot model and the behavior to learn) approach can facilitate learning to walk from scratch. It is applied to a simulated Nao robot with toes. Results show an improvement of 30% in speed compared to a model without toes and also compared to our model-based approach, but with less stability.
The use of artificial intelligence continues to impact a broad variety of domains, application areas, and people. However, interpretability, understandability, responsibility, accountability, and fairness of the algorithms' results - all crucial for increasing humans' trust into the systems - are still largely missing. The purpose of this seminar is to understand how these components factor into the holistic view of trust. Further, this seminar seeks to identify design guidelines and best practices for how to build interactive visualization systems to calibrate trust.
An Overview of Technologies for Improving Storage Efficiency in Blockchain-Based IIoT Applications
(2022)
Since the inception of blockchain-based cryptocurrencies, researchers have been fascinated with the idea of integrating blockchain technology into other fields, such as health and manufacturing. Despite the benefits of blockchain, which include immutability, transparency, and traceability, certain issues that limit its integration with IIoT still linger. One of these prominent problems is the storage inefficiency of the blockchain. Due to the append-only nature of the blockchain, the growth of the blockchain ledger inevitably leads to high storage requirements for blockchain peers. This poses a challenge for its integration with the IIoT, where high volumes of data are generated at a relatively faster rate than in applications such as financial systems. Therefore, there is a need for blockchain architectures that deal effectively with the rapid growth of the blockchain ledger. This paper discusses the problem of storage inefficiency in existing blockchain systems, how this affects their scalability, and the challenges that this poses to their integration with IIoT. This paper explores existing solutions for improving the storage efficiency of blockchain–IIoT systems, classifying these proposed solutions according to their approaches and providing insight into their effectiveness through a detailed comparative analysis and examination of their long-term sustainability. Potential directions for future research on the enhancement of storage efficiency in blockchain–IIoT systems are also discussed.