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Precisely synchronized communication is a major precondition for many industrial applications. At the same time, hardware cost and power consumption need to be kept as low as possible in the Internet of Things (IoT) paradigm. While many wired solutions on the market achieve these requirements, wireless alternatives are an interesting field for research and development. This article presents a novel IEEE802.11n/ac wireless solution, exhibiting several advantages over state-of-the-art competitors. It is based on a market-available wireless System on a Chip with modified low-level communication firmware combined with a low-cost field-programmable gate array. By achieving submicrosecond synchronization accuracy, our solution outperforms the precision of low-cost products by almost four orders of magnitude. Based on inexpensive hardware, the presented wireless module is up to 20 times cheaper than software-defined-radio solutions with comparable timing accuracy. Moreover, it consumes three to five times less power. To back up our claims, we report data that we collected with a high sampling rate (2000 samples per second) during an extended measurement campaign of more than 120 h, which makes our experimental results far more representative than others reported in the literature. Additional support is provided by the size of the testbed we used during the experiments, composed of a hybrid network with nine nodes divided into two independent wireless segments connected by a wired backbone. In conclusion, we believe that our novel Industrial IoT module architecture will have a significant impact on the future technological development of high-precision time-synchronized communication for the cost-sensitive industrial IoT market.
Time-Sensitive Networking (TSN) is the most promising time-deterministic wired communication approach for industrial applications. To extend TSN to "IEEE 802.11" wireless networks two challenging problems must be solved: synchronization and scheduling. This paper is focused on the first one. Even though a few solutions already meet the required synchronization accuracies, they are built on expensive hardware that is not suited for mass market products. While next Wi-Fi generation might support the required functionalities, this paper proposes a novel method that makes possible high-precision wireless synchronization using commercial low-cost components. With the proposed solution, a standard deviation of synchronization error of less than 500 ns can be achieved for many use cases and system loads on both CPU and network. This performance is comparable to modern wired real-time field busses, which makes the developed method a significant contribution for the extension of the TSN protocol to the wireless domain.