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The Internet of Things (IoT) application has becoming progressively in-demand, most notably for the embedded devices (ED). However, each device has its own difference in computational capabilities, memory usage, and energy resources in connecting to the Internet by using Wireless Sensor Networks (WSNs). In order for this to be achievable, the WSNs that form the bulk of the IoT implementation requires a new set of technologies and protocol that would have a defined area, in which it addresses. Thus, IPv6 Low Power Area Network (6LoWPAN) was designed by the Internet Engineering Task Force (IETF) as a standard network for ED. Nevertheless, the communication between ED and 6LoWPAN requires appropriate routing protocols for it to achieve the efficient Quality of Service (QoS). Among the protocols of 6LoWPAN network, RPL is considered to be the best protocol, however its Energy Consumption (EC) and Routing Overhead (RO) is considerably high when it is implemented in a large network. Therefore, this paper would propose the HRPL to enchance the RPL protocol in reducing the EC and RO. In this study, the researchers would present the performance of RPL and HRPL in terms of EC, Control traffic Overhead (CTO) and latency based on the simulation of the 6LoWPAN network in fixed environment using COOJA simulator. The results show HRPL protocol achieves better performance in all the tested topology in terms of EC and CTO. However, the latency of HRPL only improves in chain topology compared with RPL. We found that further research is required to study the relationship between the latency and the load of packet transmission in order to optimize the EC usage.
The monitoring of industrial environments ensures that highly automated processes run without interruption. However, even if the industrial machines themselves are monitored, the communication lines are currently not continuously monitored in todays installations. They are checked usually only during maintenance intervals or in case of error. In addition, the cables or connected machines usually have to be removed from the system for the duration of the test. To overcome these drawbacks, we have developed and implemented a cost-efficient and continuous signal monitoring of Ethernet-based industrial bus systems. Several methods have been developed to assess the quality of the cable. These methods can be classified to either passive or active. Active methods are not suitable if interruption of the communication is undesired. Passive methods, on the other hand, require oversampling, which calls for expensive hardware. In this paper, a novel passive method combined with undersampling targeting cost-efficient hardware is proposed.
In recent years, predictive maintenance tasks, especially for bearings, have become increasingly important. Solutions for these use cases concentrate on the classification of faults and the estimation of the Remaining Useful Life (RUL). As of today, these solutions suffer from a lack of training samples. In addition, these solutions often require high-frequency accelerometers, incurring significant costs. To overcome these challenges, this research proposes a combined classification and RUL estimation solution based on a Convolutional Neural Network (CNN) and a Long Short-Term Memory (LSTM) network. This solution relies on a hybrid feature extraction approach, making it especially appropriate for low-cost accelerometers with low sampling frequencies. In addition, it uses transfer learning to be suitable for applications with only a few training samples.
The desire to connect more and more devices and to make them more intelligent and more reliable, is driving the needs for the Internet of Things more than ever. Such IoT edge systems require sound security measures against cyber-attacks, since they are interconnected, spatially distributed, and operational for an extended period of time. One of the most important requirements for the security in many industrial IoT applications is the authentication of the devices. In this paper, we present a mutual authentication protocol based on Physical Unclonable Functions, where challenge-response pairs are used for both device and server authentication. Moreover, a session key can be derived by the protocol in order to secure the communication channel. We show that our protocol is secure against machine learning, replay, man-in-the-middle, cloning, and physical attacks. Moreover, it is shown that the protocol benefits from a smaller computational, communication, storage, and hardware overhead, compared to similar works.
Cryptographic protection of messages requires frequent updates of the symmetric cipher key used for encryption and decryption, respectively. Protocols of legacy IT security, like TLS, SSH, or MACsec implement rekeying under the assumption that, first, application data exchange is allowed to stall occasionally and, second, dedicated control messages to orchestrate the process can be exchanged. In real-time automation applications, the first is generally prohibitive, while the second may induce problematic traffic patterns on the network. We present a novel seamless rekeying approach, which can be embedded into cyclic application data exchanges. Although, being agnostic to the underlying real-time communication system, we developed a demonstrator emulating the widespread industrial Ethernet system PROFINET IO and successfully use this rekeying mechanism.
When designing and installing Indoor Positioning Systems, several interrelated tasks have to be solved to find an optimum placement of the Access Points. For this purpose, a mathematical model for a predefined number of access points indoors is presented. Two iterative algorithms for the minimization of localization error of a mobile object are described. Both algorithms use local search technique and signal level probabilities. Previously registered signal strengths maps were used in computer simulation.
As cyber-attacks and functional safety requirements increase in Operational Technology (OT), implementing security measures becomes crucial. The IEC/IEEE 60802 draft standard addresses the security convergence in Time-Sensitive Networks (TSN) for industrial automation.We present the standard’s security architecture and its goals to establish end-to-end security with resource access authorization in OT systems. We compare the standard to our abstract technology-independent model for the management of cryptographic credentials during the lifecycles of OT systems. Additionally, we implemented the processes, mechanisms, and protocols needed for IEC/IEEE 60802 and extended the architecture with public key infrastructure (PKI) functionalities to support complete security management processes.
In recent years, physically unclonable functions (PUFs) have gained significant attraction in IoT security applications, such as cryptographic key generation and entity authentication. PUFs extract the uncontrollable production characteristics of different devices to generate unique fingerprints for security applications. When generating PUF-based secret keys, the reliability and entropy of the keys are vital factors. This study proposes a novel method for generating PUF-based keys from a set of measurements. Firstly, it formulates the group-based key generation problem as an optimization problem and solves it using integer linear programming (ILP), which guarantees finding the optimum solution. Then, a novel scheme for the extraction of keys from groups is proposed, which we call positioning syndrome coding (PSC). The use of ILP as well as the introduction of PSC facilitates the generation of high-entropy keys with low error correction costs. These new methods have been tested by applying them on the output of a capacitor network PUF. The results confirm the application of ILP and PSC in generating high-quality keys.
This paper presents a novel low-jitter interface between a low-cost integrated IEEE802.11 chip and a FPGA. It is designed to be part of system hardware for ultra-precise synchronization between wireless stations. On physical level, it uses Wi-Fi chip coexistence signal lines and UART frame encoding. On its basis, we propose an efficient communication protocol providing precise timestamping of incoming frames and internal diagnostic mechanisms for detecting communication faults. Meanwhile it is simple enough to be implemented both in low-cost FPGA and commodity IEEE802.11 chip firmware. The results of computer simulation shows that developed FPGA implementation of the proposed protocol can precisely timestamp incoming frames as well as detect most of communication errors even in conditions of high interference. The probability of undetected errors was investigated. The results of this analysis are significant for the development of novel wireless synchronization hardware.
In recent years, the topic of embedded machine learning has become very popular in AI research. With the help of various compression techniques such as pruning, quantization and others compression techniques, it became possible to run neural networks on embedded devices. These techniques have opened up a whole new application area for machine learning. They range from smart products such as voice assistants to smart sensors that are needed in robotics. Despite the achievements in embedded machine learning, efficient algorithms for training neural networks in constrained domains are still lacking. Training on embedded devices will open up further fields of applications. Efficient training algorithms would enable federated learning on embedded devices, in which the data remains where it was collected, or retraining of neural networks in different domains. In this paper, we summarize techniques that make training on embedded devices possible. We first describe the need and requirements for such algorithms. Then we examine existing techniques that address training in resource-constrained environments as well as techniques that are also suitable for training on embedded devices, such as incremental learning. At the end, we also discuss which problems and open questions still need to be solved in these areas.
Time-Sensitive Networking (TSN) is the most promising time-deterministic wired communication approach for industrial applications. To extend TSN to "IEEE 802.11" wireless networks two challenging problems must be solved: synchronization and scheduling. This paper is focused on the first one. Even though a few solutions already meet the required synchronization accuracies, they are built on expensive hardware that is not suited for mass market products. While next Wi-Fi generation might support the required functionalities, this paper proposes a novel method that makes possible high-precision wireless synchronization using commercial low-cost components. With the proposed solution, a standard deviation of synchronization error of less than 500 ns can be achieved for many use cases and system loads on both CPU and network. This performance is comparable to modern wired real-time field busses, which makes the developed method a significant contribution for the extension of the TSN protocol to the wireless domain.
It is important to minimize the unscheduled downtime of machines caused by outages of machine components in highly automated production lines. Considering machine tools such as, grinding machines, the bearing inside of spindles is one of the most critical components. In the last decade, research has increasingly focused on fault detection of bearings. In addition, the rise of machine learning concepts has also intensified interest in this area. However, up to date, there is no single one-fits-all solution for predictive maintenance of bearings. Most research so far has only looked at individual bearing types at a time.
This paper gives an overview of the most important approaches for bearing-fault analysis in grinding machines. There are two main parts of the analysis presented in this paper. The first part presents the classification of bearing faults, which includes the detection of unhealthy conditions, the position of the error (e.g. at the inner or at the outer ring of the bearing) and the severity, which detects the size of the fault. The second part presents the prediction of remaining useful life, which is important for estimating the productive use of a component before a potential failure, optimizing the replacement costs and minimizing downtime.
The increase of the Internet of Things (IoT) calls for secure solutions for industrial applications. The security of IoT can be potentially improved by blockchain. However, blockchain technology suffers scalability issues which hinders integration with IoT. Solutions to blockchain’s scalability issues, such as minimizing the computational complexity of consensus algorithms or blockchain storage requirements, have received attention. However, to realize the full potential of blockchain in IoT, the inefficiencies of its inter-peer communication must also be addressed. For example, blockchain uses a flooding technique to share blocks, resulting in duplicates and inefficient bandwidth usage. Moreover, blockchain peers use a random neighbor selection (RNS) technique to decide on other peers with whom to exchange blockchain data. As a result, the peer-to-peer (P2P) topology formation limits the effective achievable throughput. This paper provides a survey on the state-of-the-art network structures and communication mechanisms used in blockchain and establishes the need for network-based optimization. Additionally, it discusses the blockchain architecture and its layers categorizes existing literature into the layers and provides a survey on the state-of-the-art optimization frameworks, analyzing their effectiveness and ability to scale. Finally, this paper presents recommendations for future work.
The authentication method of electronic devices, based on individual forms of correlograms of their internal electric noises, is well-known. Specific physical differences in the components – for example, caused by variations in production quality – cause specific electrical signals, i.e. electric noise, in the electronic device. It is possible to obtain this information and to identify the specific differences of the individual devices using an embedded analog-to-digital converter (ADC). These investigations confirm the possibility to identify and authenticate electronic devices using bit templates, calculated from the sequence of values of the normalized autocorrelation function of noise. Experiments have been performed using personal computers. The probability of correct identification and authentication increases with increasing noise recording duration. As a result of these experiments, an accuracy of 98.1% was achieved for a 1 second-long registration of EM for a set of investigated computers.
Blockchain-IIoT integration into industrial processes promises greater security, transparency, and traceability. However, this advancement faces significant storage and scalability issues with existing blockchain technologies. Each peer in the blockchain network maintains a full copy of the ledger which is updated through consensus. This full replication approach places a burden on the storage space of the peers and would quickly outstrip the storage capacity of resource-constrained IIoT devices. Various solutions utilizing compression, summarization or different storage schemes have been proposed in literature. The use of cloud resources for blockchain storage has been extensively studied in recent years. Nonetheless, block selection remains a substantial challenge associated with cloud resources and blockchain integration. This paper proposes a deep reinforcement learning (DRL) approach as an alternative to solving the block selection problem, which involves identifying the blocks to be transferred to the cloud. We propose a DRL approach to solve our problem by converting the multi-objective optimization of block selection into a Markov decision process (MDP). We design a simulated blockchain environment for training and testing our proposed DRL approach. We utilize two DRL algorithms, Advantage Actor-Critic (A2C), and Proximal Policy Optimization (PPO) to solve the block selection problem and analyze their performance gains. PPO and A2C achieve 47.8% and 42.9% storage reduction on the blockchain peer compared to the full replication approach of conventional blockchain systems. The slowest DRL algorithm, A2C, achieves a run-time 7.2 times shorter than the benchmark evolutionary algorithms used in earlier works, which validates the gains introduced by the DRL algorithms. The simulation results further show that our DRL algorithms provide an adaptive and dynamic solution to the time-sensitive blockchain-IIoT environment.
Wireless communication technologies play a major role to enable megatrends like Internet of Things (IoT) and Industry 4.0. The Narrowband Wireless WAN (NBWWAN) introduced to meet the long range and low power requirements of spatially distributed wireless communication use cases. These networks introduce additional challenges in testing because the network topology and RF characteristics become particularly complex and thus a multitude of different scenarios must be tested. This paper describes the infrastructure for automated testing of radio communication and for systematic measurements of the network performance of NBWWAN.
IoT networks are increasingly used as entry points for cyberattacks, as often they offer low-security levels, as they may allow the control of physical systems and as they potentially also open the access to other IT networks and infrastructures. Existing intrusion detection systems (IDS) and intrusion prevention systems (IPS) mostly concentrate on legacy IT networks. Nowadays, they come with a high degree of complexity and adaptivity, including the use of artificial intelligence. It is only recently that these techniques are also applied to IoT networks. In this paper, we present a survey of machine learning and deep learning methods for intrusion detection, and we investigate how previous works used federated learning for IoT cybersecurity. For this, we present an overview of IoT protocols and potential security risks. We also report the techniques and the datasets used in the studied works, discuss the challenges of using ML, DL and FL for IoT cybersecurity and provide future insights.
An Overview of Technologies for Improving Storage Efficiency in Blockchain-Based IIoT Applications
(2022)
Since the inception of blockchain-based cryptocurrencies, researchers have been fascinated with the idea of integrating blockchain technology into other fields, such as health and manufacturing. Despite the benefits of blockchain, which include immutability, transparency, and traceability, certain issues that limit its integration with IIoT still linger. One of these prominent problems is the storage inefficiency of the blockchain. Due to the append-only nature of the blockchain, the growth of the blockchain ledger inevitably leads to high storage requirements for blockchain peers. This poses a challenge for its integration with the IIoT, where high volumes of data are generated at a relatively faster rate than in applications such as financial systems. Therefore, there is a need for blockchain architectures that deal effectively with the rapid growth of the blockchain ledger. This paper discusses the problem of storage inefficiency in existing blockchain systems, how this affects their scalability, and the challenges that this poses to their integration with IIoT. This paper explores existing solutions for improving the storage efficiency of blockchain–IIoT systems, classifying these proposed solutions according to their approaches and providing insight into their effectiveness through a detailed comparative analysis and examination of their long-term sustainability. Potential directions for future research on the enhancement of storage efficiency in blockchain–IIoT systems are also discussed.
Wireless communication networks are crucial for enabling megatrends like the Internet of Things (IoT) and Industry 4.0. However, testing these networks can be challenging due to the complex network topology and RF characteristics, requiring a multitude of scenarios to be tested. To address this challenge, the authors developed and extended an automated testbed called Automated Physical TestBed (APTB). This testbed provides the means to conduct controlled tests, analyze coexistence, emulate multiple propagation paths, and model dependable channel conditions. Additionally, the platform supports test automation to facilitate efficient and systematic experimentation. This paper describes the extended architecture, implementation, and performance evaluation of the APTB testbed. The APTB testbed provides a reliable and efficient solution for testing wireless communication networks under various scenarios. The implementation and performance verification of the testbed demonstrate its effectiveness and usefulness for researchers and industry practitioners.
In the last decade, deep learning models for condition monitoring of mechanical systems increasingly gained importance. Most of the previous works use data of the same domain (e.g., bearing type) or of a large amount of (labeled) samples. This approach is not valid for many real-world scenarios from industrial use-cases where only a small amount of data, often unlabeled, is available.
In this paper, we propose, evaluate, and compare a novel technique based on an intermediate domain, which creates a new representation of the features in the data and abstracts the defects of rotating elements such as bearings. The results based on an intermediate domain related to characteristic frequencies show an improved accuracy of up to 32 % on small labeled datasets compared to the current state-of-the-art in the time-frequency domain.
Furthermore, a Convolutional Neural Network (CNN) architecture is proposed for transfer learning. We also propose and evaluate a new approach for transfer learning, which we call Layered Maximum Mean Discrepancy (LMMD). This approach is based on the Maximum Mean Discrepancy (MMD) but extends it by considering the special characteristics of the proposed intermediate domain. The presented approach outperforms the traditional combination of Hilbert–Huang Transform (HHT) and S-Transform with MMD on all datasets for unsupervised as well as for semi-supervised learning. In most of our test cases, it also outperforms other state-of-the-art techniques.
This approach is capable of using different types of bearings in the source and target domain under a wide variation of the rotation speed.
In this paper, we study the runtime performance of symmetric cryptographic algorithms on an embedded ARM Cortex-M4 platform. Symmetric cryptographic algorithms can serve to protect the integrity and optionally, if supported by the algorithm, the confidentiality of data. A broad range of well-established algorithms exists, where the different algorithms typically have different properties and come with different computational complexity. On deeply embedded systems, the overhead imposed by cryptographic operations may be significant. We execute the algorithms AES-GCM, ChaCha20-Poly1305, HMAC-SHA256, KMAC, and SipHash on an STM32 embedded microcontroller and benchmark the execution times of the algorithms as a function of the input lengths.
Blockchain interoperability: the state of heterogenous blockchain-to-blockchain communication
(2023)
Blockchain technology has been increasingly adopted over the past few years since the introduction of Bitcoin, with several blockchain architectures and solutions being proposed. Most proposed solutions have been developed in isolation, without a standard protocol or cryptographic structure to work with. This has led to the problem of interoperability, where solutions running on different blockchain platforms are unable to communicate, limiting the scope of use. With blockchains being adopted in a variety of fields such as the Internet of Things, it is expected that the problem of interoperability if not addressed quickly, will stifle technology advancement. This paper presents the current state of interoperability solutions proposed for heterogenous blockchain systems. A look is taken at interoperability solutions, not only for cryptocurrencies, but also for general data-based use cases. Current open issues in heterogenous blockchain interoperability are presented. Additionally, some possible research directions are presented to enhance and to extend the existing blockchain interoperability solutions. It was discovered that though there are a number of proposed solutions in literature, few have seen real-world implementation. The lack of blockchain-specific standards has slowed the progress of interoperability. It was also realized that most of the proposed solutions are developed targeting cryptocurrency-based applications.
The integration of Internet of Things devices onto the Blockchain implies an increase in the transactions that occur on the Blockchain, thus increasing the storage requirements.
A solution approach is to leverage cloud resources for storing blocks within the chain. The paper, therefore, proposes two solutions to this problem. The first being an improved hybrid architecture design which uses containerization to create a side chain on a fog node for the devices connected to it and an Advanced Time‑variant Multi‑objective Particle Swarm Optimization Algorithm (AT‑MOPSO) for determining the optimal number of blocks that should be transferred to the cloud for storage. This algorithm uses time‑variant weights for the velocity of the particle swarm optimization and the non‑dominated sorting and mutation schemes from NSGA‑III. The proposed algorithm was compared with results from the original MOPSO algorithm, the Strength Pareto Evolutionary Algorithm (SPEA‑II), and the Pareto Envelope‑based Selection Algorithm with region‑based selection (PESA‑II), and NSGA‑III. The proposed AT‑MOPSO showed better results than the aforementioned MOPSO algorithms in cloud storage cost and query probability optimization. Importantly, AT‑MOPSO achieved 52% energy efficiency compared to NSGA‑III.
To show how this algorithm can be applied to a real‑world Blockchain system, the BISS industrial Blockchain architecture was adapted and modified to show how the AT‑MOPSO can be used with existing Blockchain systems and the benefits it provides.
In recent times, 5G has found applications in several public as well as private networks. There is a growing need to make it compatible with diverse services without compromising security. Current security options for authenticating devices into a home network are 5G Authentication and Key Agreement (5G-AKA) and Extensible Authentication Protocol (EAP)-AKA'. However, for specific use cases such as private networks, more customizable and convenient authentication mechanisms are required. The current mobile networks use authentication based only on SIM cards, but as 5G is being applied in fields like IIoT and automation, even in Non-Public-Networks (NPNs), there is a need for a simpler method of authentication. Certificate-based authentication is one such mechanism that is passwordless and works solely on the information present in the digital certificate that the user holds. The paper suggests an authentication mechanism that performs certificate-based mutual authentication between the UE and the Home network. The proposed concept identifies both the user and network with digital certificates and intends to carry out primary authentication with the help of it. In this work we conduct a study on presently available authentication protocols for 5G networks, both theoretically and experimentally in hardware as well as virtual environments. On the basis of the analysis a series of proposed steps for certificate primary authentication are presented.
Time Sensitive Networking (TSN) provides mechanisms to enable deterministic and real-time networking in industrial networks. Configuration of these mechanisms is key to fully deploy and integrate TSN in the networks. The IEEE 802.1 Qcc standard has proposed different configuration models to implement a TSN configuration. Up until now, TSN and its configuration have been explored mostly for Ethernet-based industrial networks. However, they are still considered “work-in-progress” for wireless networks. This work focuses on the fully centralized model and describes a generic concept to enable the configuration of TSN mechanisms in wireless industrial networks. To this end, a configuration entity is implemented to conFigure the wireless end stations to satisfy their requirements. The proposed solution is then validated with the Digital Enhanced Cordless Telecommunication ultra-low energy (DECT ULE) wireless communication protocol.
This paper presents an extended version of a previously published Bayesian algorithm for the automatic correction of the positions of the equipment on the map with simultaneous mobile object trajectory localization (SLAM) in underground mine environment represented by undirected graph. The proposed extended SLAM algorithm requires much less preliminary data on possible equipment positions and uses an additional resample move algorithm to significantly improve the overall performance.
It seems to be a widespread impression that the use of strong cryptography inevitably imposes a prohibitive burden on industrial communication systems, at least inasmuch as real-time requirements in cyclic fieldbus communications are concerned. AES-GCM is a leading cryptographic algorithm for authenticated encryption, which protects data against disclosure and manipulations. We study the use of both hardware and software-based implementations of AES-GCM. By simulations as well as measurements on an FPGA-based prototype setup we gain and substantiate an important insight: for devices with a 100 Mbps full-duplex link, a single low-footprint AES-GCM hardware engine can deterministically cope with the worst-case computational load, i.e., even if the device maintains a maximum number of cyclic communication relations with individual cryptographic keys. Our results show that hardware support for AES-GCM in industrial fieldbus components may actually be very lightweight.
To demonstrate how deep learning can be applied to industrial applications with limited training data, deep learning methodologies are used in three different applications. In this paper, we perform unsupervised deep learning utilizing variational autoencoders and demonstrate that federated learning is a communication efficient concept for machine learning that protects data privacy. As an example, variational autoencoders are utilized to cluster and visualize data from a microelectromechanical systems foundry. Federated learning is used in a predictive maintenance scenario using the C-MAPSS dataset.
A physical unclonable function (PUF) is a hardware circuit that produces a random sequence based on its manufacturing-induced intrinsic characteristics. In the past decade, silicon-based PUFs have been extensively studied as a security primitive for identification and authentication. The emerging field of printed electronics (PE) enables novel application fields in the scope of the Internet of Things (IoT) and smart sensors. In this paper, we design and evaluate a printed differential circuit PUF (DiffC-PUF). The simulation data are verified by Monte Carlo analysis. Our design is highly scalable while consisting of a low number of printed transistors. Furthermore, we investigate the best operating point by varying the PUF challenge configuration and analyzing the PUF security metrics in order to achieve high robustness. At the best operating point, the results show areliability of 98.37% and a uniqueness of 50.02%, respectively. This analysis also provides useful and comprehensive insights into the design of hybrid or fully printed PUF circuits. In addition, the proposed printed DiffC-PUF core has been fabricated with electrolyte-gated field-effect transistor technology to verify our design in hardware.
In recent years, Physical Unclonable Functions (PUFs) have gained significant attraction in the Internet of Things (IoT) for security applications such as cryptographic key generation and entity authentication. PUFs extract the uncontrollable production characteristics of physical devices to generate unique fingerprints for security applications. One common approach for designing PUFs is exploiting the intrinsic features of sensors and actuators such as MEMS elements, which typically exist in IoT devices. This work presents the Cantilever-PUF, a PUF based on a specific MEMS device – Aluminum Nitride (AlN) piezoelectric cantilever. We show the variations of electrical parameters of AlN cantilevers such as resonance frequency, electrical conductivity, and quality factor, as a result of uncontrollable manufacturing process variations. These variations, along with high thermal and chemical stability, and compatibility with silicon technology, makes AlN cantilever a decent candidate for PUF design. We present a cantilever design, which magnifies the effect of manufacturing process variations on electrical parameters. In order to verify our findings, the simulation results of the Monte Carlo method are provided. The results verify the eligibility of AlN cantilever to be used as a basic PUF device for security applications. We present an architecture, in which the designed Cantilever-PUF is used as a security anchor for PUF-enabled device authentication as well as communication encryption.
The often-occurring short-term orders of manufactured products require a high machine availability. This requirement increases the importance of predictive maintenance solutions for bearings used in machines. There are, among others, hybrid solutions that rely on a physical model. For their usage, knowing the different degradation stages of bearings is essential. This research analyzes the underlying failure mechanisms of these stages theoretically and in a practical example of the well-known FEMTO dataset used for the IEEE PHM 2012 Data Challenge to provide this knowledge. In addition, it shows for which use cases the usage of low-frequency accelerometers is sufficient. The analysis provides that the degradation stages toward the end of the bearing life can also be detected with low-frequency accelerometers. Further, the importance of high-frequency accelerometers to detect bearing faults in early degradation stages is pointed out. These aspects have not been paid attention to by industry and research until now, despite providing a considerable cost-saving potential.
The EREMI project is a 2-year project funded under the ERASMUS+ framework programme and its team has developed and will validate an advanced higher education program, including life-long learning, on the interdisciplinary topic of resource efficiency in manufacturing industries and the overall system optimization of low or not digitized physical infrastructure. All of these will be achieved by applying IoT technologies towards efficient industrial systems, and by utilizing a high-level educated human capital on these economically, politically, and technically crucial and highly relevant topics for the rapidly developing industries and economies of intensively economically and industrially transforming countries - Bulgaria, North Macedonia, and Romania. Efficiency will be attained by utilizing the experience and expertise of the involved German partner organisation.
To deal with frequent power outages in developing countries, people turn to solutions like uninterruptible power supply (UPS), which stores electric energy during normal operating hours and use it to meet energy needs during rolling blackout intervals. Locally produced UPSs of poorer power quality are widely accessible in the marketplaces, and they have a negative impact on power quality. The charging and discharging of the batteries in these UPSs generate significant amount of power losses in weak grid environments. The Smart-UPS is our proposed smart energy metering (SEM) solution for low voltage consumers that is provided by the distribution company. It does not require batteries, therefore there is no power loss or harmonic distortion due to corresponding charging and discharging. Through load flow and harmonic analysis of both traditional UPS and Smart-UPS systems on ETAP, this paper examines their impact on the harmonics and stability of the distribution grid. The simulation results demonstrate that Smart-UPS can assist fixing power quality issues in a developing country like Pakistan by providing cleaner energy than the battery-operated traditional UPSs.
Embedded Analog Physical Unclonable Function System to Extract Reliable and Unique Security Keys
(2020)
Internet of Things (IoT) enabled devices have become more and more pervasive in our everyday lives. Examples include wearables transmitting and processing personal data and smart labels interacting with customers. Due to the sensitive data involved, these devices need to be protected against attackers. In this context, hardware-based security primitives such as Physical Unclonable Functions (PUFs) provide a powerful solution to secure interconnected devices. The main benefit of PUFs, in combination with traditional cryptographic methods, is that security keys are derived from the random intrinsic variations of the underlying core circuit. In this work, we present a holistic analog-based PUF evaluation platform, enabling direct access to a scalable design that can be customized to fit the application requirements in terms of the number of required keys and bit width. The proposed platform covers the full software and hardware implementations and allows for tracing the PUF response generation from the digital level back to the internal analog voltages that are directly involved in the response generation procedure. Our analysis is based on 30 fabricated PUF cores that we evaluated in terms of PUF security metrics and bit errors for various temperatures and biases. With an average reliability of 99.20% and a uniqueness of 48.84%, the proposed system shows values close to ideal.
Precisely synchronized communication is a major precondition for many industrial applications. At the same time, hardware cost and power consumption need to be kept as low as possible in the Internet of Things (IoT) paradigm. While many wired solutions on the market achieve these requirements, wireless alternatives are an interesting field for research and development. This article presents a novel IEEE802.11n/ac wireless solution, exhibiting several advantages over state-of-the-art competitors. It is based on a market-available wireless System on a Chip with modified low-level communication firmware combined with a low-cost field-programmable gate array. By achieving submicrosecond synchronization accuracy, our solution outperforms the precision of low-cost products by almost four orders of magnitude. Based on inexpensive hardware, the presented wireless module is up to 20 times cheaper than software-defined-radio solutions with comparable timing accuracy. Moreover, it consumes three to five times less power. To back up our claims, we report data that we collected with a high sampling rate (2000 samples per second) during an extended measurement campaign of more than 120 h, which makes our experimental results far more representative than others reported in the literature. Additional support is provided by the size of the testbed we used during the experiments, composed of a hybrid network with nine nodes divided into two independent wireless segments connected by a wired backbone. In conclusion, we believe that our novel Industrial IoT module architecture will have a significant impact on the future technological development of high-precision time-synchronized communication for the cost-sensitive industrial IoT market.
This paper presents an overview of EREMI, a two-year project funded under ERASMUS+ KA203, and its results. The project team’s main objective was to develop and validate an advanced interdisciplinary higher education curriculum, which includes lifelong learning components. The curriculum focuses on enhancing resource efficiency in the manufacturing industry and optimising poorly or non-digitised industrial physical infrastructure systems. The paper also discusses the results of the project, highlighting the successful achievement of its goals. EREMI effectively supports the transition to Industry 5.0 by preparing a common European pool of future experts. Through comprehensive research and collaboration, the project team has designed a curriculum that equips students with the necessary skills and knowledge to thrive in the evolving manufacturing landscape. Furthermore, the paper explores the significance of EREMI’s contributions to the field, emphasising the importance of resource efficiency and system optimisation in industrial settings. By addressing the challenges posed by under-digitised infrastructure, the project aims to drive sustainable and innovative practices in manufacturing. All five project partner organisations have been actively engaged in offering relevant educational content and framework for decentralised sustainable economic development in regional and national contexts through capacity building at a local level. A crucial element of the added value is the new channel for obtaining feedback from students. The survey results, which are outlined in the paper, offer valuable insights gathered from students, contributing to the continuous improvement of the project.
Wireless sensor networks have found their way into a wide range of applications, among which environmental monitoring systems have attracted increasing interests of researchers. Main challenges for these applications are scalability of the network size and energy efficiency of the spatially distributed nodes. Nodes are mostly battery-powered and spend most of their energy budget on the radio transceiver module. In normal operation modes most energy is spent waiting for incoming frames. A so-called Wake-On-Radio (WOR) technology helps to optimize trade-offs between energy consumption, communication range, complexity of the implementation and response time. We already proposed a new protocol called SmartMAC that makes use of such WOR technology. Furthermore, it gives the possibility to balance the energy consumption between sender and receiver nodes depending on the use case. Based on several calculations and simulations, it was predicted that the SmartMAC protocol was significantly more efficient than other schemes being proposed in recent publications, while preserving a certain backward compatibility with standard IEEE802.15.4 transceivers. To verify this prediction, we implemented the SmartMAC protocol for a given hardware platform. This paper compares the realtime performance of the SmartMAC protocol against simulation results, and proves the measured values are very close to the estimated values. Thus we believe that the proposed MAC algorithms outperforms all other Wake-on-Radio MACs.
Narrowband Internet-of-Things (NB-IoT) is a 3rd generation partnership project (3GPP) standardized cellular technology, adopted for 5G and optimized for massive Machine Type Communication (mMTC). Applications are anticipated around infrastructure monitoring, asset management, smart city and smart energy applications. In this paper, we evaluate the suitability of NB-IoT for private (campus) networks in industrial environments, including complex cloud-based applications around process automation. An end-to-end system has been developed, comprising of a sensor unit connected to a NB-IoT modem, a base station (gNodeB) equipped with a beamforming array and a local (private) network architecture comprising a sensor management system in the edge cloud. The experimental study includes field tests in realistic industrial environments with latency, reliability and coverage measurements. The results show a good suitability of NB-IoT for process automation with high scalability, low-power requirements and moderate latency requirements.
Formal Description of Use Cases for Industry 4.0 Maintenance Processes Using Blockchain Technology
(2019)
Maintenance processes in Industry 4.0 applications try to achieve a high degree of quality to reduce the downtime of machinery. The monitoring of executed maintenance activities is challenging as in complex production setups, multiple stakeholders are involved. So, full transparency of the different activities and of the state of the machine can only be supported, if these stakeholders trust each other. Therefore, distributed ledger technologies, like Blockchain, can be promising candidates for supporting such applications. The goal of this paper is a formal description of business and technical interactions between non-trustful stakeholders in the context of Industry 4.0 maintenance processes using distributed ledger technologies. It also covers the integration of smart contracts for automated triggering of activities.
Novel manufacturing technologies, such as printed electronics, may enable future applications for the Internet of Everything like large-area sensor devices, disposable security, and identification tags. Printed physically unclonable functions (PUFs) are promising candidates to be embedded as hardware security keys into lightweight identification devices. We investigate hybrid PUFs based on a printed PUF core. The statistics on the intra- and inter-hamming distance distributions indicate a performance suitable for identification purposes. Our evaluations are based on statistical simulations of the PUF core circuit and the thereof generated challenge-response pairs. The analysis shows that hardware-intrinsic security features can be realized with printed lightweight devices.
Wireless synchronization of industrial controllers is a challenging task in environments where wired solutions are not practical. The best solutions proposed so far to solve this problem require pretty expensive and highly specialized FPGA-based devices. With this work we counter the trend by introducing a straightforward approach to synchronize a fairly cheap IEEE 802.11 integrated wireless chip (IWC) with external devices. More specifically we demonstrate how we can reprogram the software running in the 802.11 IWC of the Raspberry Pi 3B and transform the receiver input potential of the wireless transceiver into a triggering signal for an external inexpensive FPGA. Experimental results show a mean-square synchronization error of less than 496 ns, while the absolute synchronization error does not exceed 6 μs. The jitter of the output signal that we obtain after synchronizing the clock of the external device did not exceed 5.2 μs throughout the whole measurement campaign. Even though we do not score new records in term of accuracy, we do in terms of complexity, cost, and availability of the required components: all these factors make the proposed technique a very promising of the deployment of large-scale low-cost automation solutions.
The development of Internet of Things (IoT) embedded devices is proliferating, especially in the smart home automation system. However, the devices unfortunately are imposing overhead on the IoT network. Thus, the Internet Engineering Task Force (IETF) have introduced the IPv6 Low-Power Wireless Personal Area Network (6LoWPAN) to provide a solution to this constraint. 6LoWPAN is an Internet Protocol (IP) based communication where it allows each device to connect to the Internet directly. As a result, the power consumption is reduced. However, the limitation of data transmission frame size of the IPv6 Routing Protocol for Low-power and Lossy Network’s (RPL’s) had made it to be the running overhead, and thus consequently degrades the performance of the network in terms of Quality of Service (QoS), especially in a large network. Therefore, HRPL was developed to enhance the RPL protocol to minimize redundant retransmission that causes the routing overhead. We introduced the T-Cut Off Delay to set the limit of the delay and the H field to respond to actions taken within the T-Cut Off Delay. Thus, this paper presents the comparison performance assessment of HRPL between simulation and real-world scenarios (6LoWPAN Smart Home System (6LoSH) testbed) in validating the HRPL functionalities. Our results show that HRPL had successfully reduced the routing overhead when implemented in 6LoSH. The observed Control Traffic Overhead (CTO) packet difference between each experiment is 7.1%, and the convergence time is 9.3%. Further research is recommended to be conducted for these metrics: latency, Packet Delivery Ratio (PDR), and throughput.
Hybrid low-voltage physical unclonable function based on inkjet-printed metal-oxide transistors
(2020)
Modern society is striving for digital connectivity that demands information security. As an emerging technology, printed electronics is a key enabler for novel device types with free form factors, customizability, and the potential for large-area fabrication while being seamlessly integrated into our everyday environment. At present, information security is mainly based on software algorithms that use pseudo random numbers. In this regard, hardware-intrinsic security primitives, such as physical unclonable functions, are very promising to provide inherent security features comparable to biometrical data. Device-specific, random intrinsic variations are exploited to generate unique secure identifiers. Here, we introduce a hybrid physical unclonable function, combining silicon and printed electronics technologies, based on metal oxide thin film devices. Our system exploits the inherent randomness of printed materials due to surface roughness, film morphology and the resulting electrical characteristics. The security primitive provides high intrinsic variation, is non-volatile, scalable and exhibits nearly ideal uniqueness.
For the past few years Low Power Wide Area Networks (LPWAN) have emerged as key technologies for the connectivity of many applications in the Internet of Things (IoT) combining low-data rates with strict cost and energy restrictions. Especially LoRa/LoRaWAN enjoys a high visibility on today’s markets, because of its good performance and its open community. Originally LoRa was designed for operation within the Sub-GHz ISM bands for Industrial, Scientific and Medical applications. However, at the end of 2018, a LoRa-based solution in the 2.4GHz ISM-band was presented promising higher bandwidths and higher data rates. Furthermore, it overcomes the limited duty-cycle prescribed by the regulations in the ISM-bands and therefore also opens doors to many novel application fields. Also, due to higher bandwidths and shorter transmission times, the use of alternative MAC layer protocols becomes very interesting, i.e. for TDMA based-approaches. Within this paper, we propose a system architecture with 2.4GHz LoRa components combining two aspects. On the one hand, we present a design and an implementation of a 2.4GHz based LoRaWAN solution that can be seamlessly integrated into existing LoRaWAN back-hauls. On the other hand, we describe deterministic setup using a Time Slotted Channel Hopping (TSCH) approach as defined in the IEEE802.15.4-2015 standard for industrial applications. Finally, measurements show the performance of the system.
During the day-to-day exploitation of localization systems in mines, the technical staff tends to incorrectly rearrange radio equipment: positions of devices may not be accurately marked on a map or their positions may not correspond to the truth. This situation may lead to positioning inaccuracies and errors in the operation of the localization system.This paper presents two Bayesian algorithms for the automatic corrections of positions of the equipment on the map using trajectories restored by the inertial measurement units mounted to mobile objects, like pedestrians and vehicles. As a basis, a predefined map of the mine represented as undirected weighted graph was used as input. The algorithms were implemented using the Simultaneous Localization and Mapping (SLAM) approach.The results prove that both methods are capable to detect misplacement of access points and to provide corresponding corrections. The discrete Bayesian filter outperforms the unscented Kalman filter, which, however, requires more computational power.
Digital transformation strengthens the interconnection of companies in order to develop optimized and better customized, cross-company business models. These models require secure, reliable, and traceable evidence and monitoring of contractually agreed information to gain trust between stakeholders. Blockchain technology using smart contracts allows the industry to establish trust and automate cross-company business processes without the risk of losing data control. A typical cross-company industry use case is equipment maintenance. Machine manufacturers and service providers offer maintenance for their machines and tools in order to achieve high availability at low costs. The aim of this chapter is to demonstrate how maintenance use cases are attempted by utilizing hyperledger fabric for building a chain of trust by hardened evidence logging of the maintenance process to achieve legal certainty. Contracts are digitized into smart contracts automating business that increase the security and mitigate the error-proneness of the business processes.
Due to its potential in improving the efficiency of energy supply, smart energy metering (SEM) has become an area of interest with the surge in Internet of Things (IoT). SEM entails remote monitoring and control of the sensors and actuators associated with the energy supply system. This provides a flexible platform to conceive and implement new data driven Demand Side Management (DSM) mechanisms. The IoT enablement allows the data to be gathered and analyzed at requisite granularity. In addition to efficient use of energy resources and provisioning of power, developing countries face an additional challenge of temporal mismatch in generation capacity and load factors. This leads to widespread deployment of inefficient and expensive Uninterruptible Power Supply (UPS) solutions for limited power provisioning during resulting blackouts. Our proposed “Soft-UPS” allows dynamic matching of load and generation through a combination of managed curtailment. This eliminates inefficiencies in the energy and power value chain and allows a data-driven approach to solving a widespread problem in developing countries, simultaneously reducing both upfront and running costs of conventional UPS and storage. A scalable and modular platform is proposed and implemented in this paper. The architecture employs “WiMODino” using LoRaWAN with a “Lite Gateway” and SQLite repository for data storage. Role based access to the system through an android application has also been demonstrated for monitoring and control.
Das Monitoring von Industrieanlagen stellt in der Wirtschaft sicher, dass hoch-automatisierte Prozesse reibungslos ablaufen können. Meistens steht hier das Monitoring der Anlagen selbst im Mittelpunkt, die Kommunikationsleitungen für den Datenaustausch auf Ethernet-Basis (z.B. Profinet) sind gegenwärtig noch nicht Teil einer kontinuierlichen Überwachung. Zwar werden auch hier die physischen Verbindungen überprüft, jedoch geschieht häufig dies nur zum Zeitpunkt der Inbetriebnahme, wenn die Anlage noch nicht in das Gesamtsystem integriert ist oder während eines Wartungszyklus, wenn die Maschine für die Dauer der Wartung aus dem Betriebsablauf genommen wird. Dies führt dazu, dass insbesondere heute, wo vor allem Ethernet zunehmend als Basis für die industrielle Kommunikation herangezogen wird, Maschinenausfälle aufgrund fehlender Kabelüberwachung immer wahrscheinlicher werden. Um dem entgegenwirken zu können, wurde im Projekt Ko2SiBus ein neues Messverfahren konzipiert, implementiert und validiert, das kostengünstig in neue oder bestehende Systeme integriert werden kann. Um die Tauglichkeit zu zeigen, wurden die Projektergebnisse in Prototypen und Demonstratoren implementiert, die sowohl als Stand-Alone aber auch als Integrationslösungen dienen können.
Fifth-generation (5G) cellular mobile networks are expected to support mission-critical low latency applications in addition to mobile broadband services, where fourth-generation (4G) cellular networks are unable to support Ultra-Reliable Low Latency Communication (URLLC). However, it might be interesting to understand which latency requirements can be met with both 4G and 5G networks. In this paper, we discuss (1) the components contributing to the latency of cellular networks and (2) evaluate control-plane and user-plane latencies for current-generation narrowband cellular networks and point out the potential improvements to reduce the latency of these networks, (3) present, implement and evaluate latency reduction techniques for latency-critical applications. The two elements we detected, namely the short transmission time interval and the semi-persistent scheduling are very promising as they allow to shorten the delay to processing received information both into the control and data planes. We then analyze the potential of latency reduction techniques for URLLC applications. To this end, we develop these techniques into the long term evolution (LTE) module of ns-3 simulator and then evaluate the performance of the proposed techniques into two different application fields: industrial automation and intelligent transportation systems. Our detailed evaluation results from simulations indicate that LTE can satisfy the low-latency requirements for a large choice of use cases in each field.