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In this contribution, we present a novel 3D printed multi-material, electromagnetic vibration harvester. The harvester is based on a cantilever design and utilizes an embedded constantan wire within a matrix of polyethylene terephthalate glycol (PETG). A prototype has been manufactured with a combination of a fused filament fabrication (FFF) printer and a robot with a custom-made tool.
3D printing offers customisation capabilities regarding suspensions for oscillators of vibration energy harvesters. Adjusting printing parameters or geometry allows to influence dynamic properties like resonance frequency or bandwidth of the oscillator. This paper presents simulation results and measurements for a spiral shaped suspension printed with polylactic acid (PLA) and different layer heights. Eigenfrequencies have been simulated and measured and damping ratios have been experimentally determined.
During the last ten years the development of wireless sensing applications has become more and more attractive. A major reason for this trend is the large quantity of available wireless technologies. The progressing demand on wireless technologies is mainly driven through development from the industrial wireless sensors market. Especially requirements like low energy consumption, a resource saving simple protocol stack and short timing delays between different states of the wireless transceivers are very important for wireless sensors. Bluetooth Low Energy (BLE) is a rather new wireless standard in addition to the traditional Bluetooth standard (Basis rate and enhanced data rate, BR/EDR) [1]. The BLE will completely fulfill these fundamental requirements. First BLE transceiver chips and modules are available and have been tested and implemented in products. In this paper the performance analysis results of a BLE sensor system which is based on the TI transceiver CC2540F [5] will be presented. The results can be taken for further important investigations like lifetime calculations or BLE simulation models.
Smart Home or Smart Building applications are a growing market. An increasing challenge is to design energy efficient Smart Home applications to achieve sustainable and green homes. Using the example of the development of an Indoor Smart Gardening system with wireless monitoring and automated watering this paper is discussing in particular the design issue of energy autonomous working sensors and actuators for home automation. Most important part of the presented Smart Gardening system is a 3D printed smart flower pot for single plants. The smart flower pot has integrated a water reservoir for automated plant irrigation and an electronic for monitoring important plant parameters and the water level of the water reservoir. Energy harvesting with solar cells enables energy autonomous working of the flower pot. A low-power wireless interface also integrated in the flowerpot and an external gateway based on a Raspberry Pi 3 enables wireless networking of multiple of those flower pots. The gateway is used for evaluating the plant parameters and as a user interface. Particularly the architecture of the energy autonomous wireless flower pot will be considered, because fully energy autonomous sensors and actuators for home automation could not be implemented without special concepts for the energy supply and the overall electronic.
A Review on Kinetic Energy Harvesting with Focus on 3D Printed Electromagnetic Vibration Harvesters
(2021)
The increasing amount of Internet of Things (IoT) devices and wearables require a reliable energy source. Energy harvesting can power these devices without changing batteries. Three-dimensional printing allows us to manufacture tailored harvesting devices in an easy and fast way. This paper presents the development of hybrid and non-hybrid 3D printed electromagnetic vibration energy harvesters. Various harvesting approaches, their utilised geometry, functional principle, power output and the applied printing processes are shown. The gathered harvesters are analysed, challenges examined and research gaps in the field identified. The advantages and challenges of 3D printing harvesters are discussed. Reported applications and strategies to improve the performance of printed harvesting devices are presented.