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With the function RooTri(), we present a simple and robust calculation method for the approximation of the intersection points of a scalar field given as an unstructured point cloud with a plane oriented arbitrarily in space. The point cloud is approximated to a surface consisting of triangles whose edges are used for computing the intersection points. The function contourc() of Matlab is taken as a reference. Our experiments show that the function contourc() produces outliers that deviate significantly from the defined nominal value, while the quality of the results produced by the function RooTri() increases with finer resolution of the examined grid.
This paper provides a comprehensive overview of approaches to the determination of isocontours and isosurfaces from given data sets. Different algorithms are reported in the literature for this purpose, which originate from various application areas, such as computer graphics or medical imaging procedures. In all these applications, the challenge is to extract surfaces with a specific isovalue from a given characteristic, so called isosurfaces. These different application areas have given rise to solution approaches that all solve the problem of isocontouring in their own way. Based on the literature, the following four dominant methods can be identified: the marching cubes algorithms, the tessellation-based algorithms, the surface nets algorithms and the ray tracing algorithms. With regard to their application, it can be seen that the methods are mainly used in the fields of medical imaging, computer graphics and the visualization of simulation results. In our work, we provide a broad and compact overview of the common methods that are currently used in terms of isocontouring with respect to certain criteria and their individual limitations. In this context, we discuss the individual methods and identify possible future research directions in the field of isocontouring.
The increasingly stringent CO2 emissions standards require innovative solutions in the vehicle development process. One possibility to reduce CO2 emissions is the electrification of powertrains. The resulting increased complexity, as well as the increased competition and time pressure make the use of simulation software and test benches indispensable in the early development phases. This publication therefore presents a methodology for test bench coupling to enable early testing of electrified powertrains. For this purpose, an internal combustion engine test bench and an electric motor test bench are virtually interconnected. By applying and extending the Distributed Co-Simulation Protocol Standard for the presented hybrid electric powertrain use case, real-time-capable communication between the two test benches is achieved. Insights into the test bench setups, and the communication between the test benches and the protocol extension, especially with regard to temperature measurements, enable the extension to be applied to other powertrain or test bench configurations. The shown results from coupled test bench operations emphasize the applicability. The discussed experiences from the test bench coupling experiments complete the insights.
The following describes a new method for estimating the parameters of an interior permanent magnet synchronous machine (IPMSM). For the estimation of the parameters the current slopes caused by the switching of the inverter are used to determine the unknowns of the system equations of the electrical machine. The angle and current dependence of the machine parameters are linearized within a PWM cycle. By considering the different switching states of the inverter, several system equations can be derived and a solution can be found within one PWM cycle. The use of test signals and filter-based approaches is avoided. The derived algorithm is explained and validated with measurements on a test bench.
The nonlinear behavior of inverters is mainly influenced by the interlocking and switching times of the semiconductors. In the following work, a method is presented that enables the possibility of an online identification of the switching times of the semiconductors. This information allows a compensation of the non-linear behavior, a reduction of the locking time and can be used for diagnostic purposes. First, a theoretical derivation of the method is made by considering different cases when switching of the inverter and deriving identification possibilities. The method is then extended so that the entire module is taken into account. Furthermore, a possible theoretical implementation is shown. After the methodology has been investigated with possible limitations, boundary conditions and with respect to real hardware, an implementation in the FPGA is performed. Finally, the results are presented, discussed
and further improvements are presented in an outlook.
Current Harmonics Control Algorithm for inverter-fed Nonlinear Synchronous Electrical Machines
(2023)
Current harmonics are a well known challenge of electrical machines. They can be undesirable as they can cause instabilities in the control, generate additional losses and lead to torque ripples with noise. However, they can also be specifically generated in new methods in order to improve the machine behavior. In this paper, an algorithm for controlling current harmonics is proposed. It can be described as a combination of different PI controllers for defined angles of the machine with repetitive control characteristics for whole revolutions. The controller design is explained and important points where linearization is necessary are shown. Furthermore, the limits are analyzed and, for validation, measurement results with a permanently excited synchronous machine on the test bench are considered.
The nonlinear behavior of inverters is largely impacted by the interlocking and switching times. A method for online identifying the switching times of semiconductors in inverters is presented in the following work. By being able to identify these times, it is possible to compensate for the nonlinear behavior, reduce interlocking time, and use the information for diagnostic purposes. The method is first theoretically derived by examining different inverter switching cases and determining potential identification possibilities. It is then modified to consider the entire module for more robust identification. The methodology, including limitations and boundary conditions, is investigated and a comparison of two methods of measurement acquisition is provided. Subsequently the developed hardware is described and the implementation in an FPGA is carried out. Finally, the results are presented, discussed, and potential challenges are encountered.
In this work a method for the estimation of current slopes induced by inverters operating interior permanent magnet synchronous machines is presented. After the derivation of the estimation algorithm, the requirements for a suitable sensor setup in terms of accuracy, dynamic and electromagnetic interference are discussed. The boundary conditions for the estimation algorithm are presented with respect to application within high power traction systems. The estimation algorithm is implemented on a field programmable gateway array. This moving least-square algorithm offers the advantage that it is not dependent on vectors and therefore not every measured value has to be stored. The summation of all measured values leads to a significant reduction of the required storage units and thus decreases the hardware requirements. The algorithm is designed to be calculated within the dead time of the inverter. Appropriate countermeasures for disturbances and hardware restrictions are implemented. The results are discussed afterwards.
The present work describes an extension of current slope estimation for parameter estimation of permanent magnet synchronous machines operated at inverters. The area of operation for current slope estimation in the individual switching states of the inverter is limited due to measurement noise, bandwidth limitation of the current sensors and the commutation processes of the inverter's switching operations. Therefore, a minimum duration of each switching state is necessary, limiting the final area of operation of a robust current slope estimation. This paper presents an extension of existing current slope estimation algorithms resulting in a greater area of operation and a more robust estimation result.
Die Erfindung betrifft ein Verfahren zum Betrieb eines batterieelektrischen Fahrzeugs mit einer elektrischen Maschine zum Antrieb des Fahrzeugs und einem Inverter (1) zum Ansteuern der elektrischen Maschine, wobei der Inverter (1) eine dreiphasige Brückenschaltung mit einer Anzahl von als Halbleiter ausgebildeten Schaltern (3) umfasst, wobei im Inverter (1) entstehende Verluste zum Heizen eines Innenraums des Fahrzeugs und/oder zum Temperieren einer Batterie und/oder zum Temperieren von Getriebeöl verwendet werden, wobei der Inverter (1) mittels Raumzeigermodulation gesteuert wird, wobei ein nicht-optimales Schaltverhalten des Inverters (1) herbeigeführt wird, indem nicht optimale Spannungs-Raumzeiger (e, eu, ev, ew, e1, e2, -e1, -e2) eingestellt werden, wobei eine Skalierung der Spannungs-Raumzeiger (e, e1, e2) über die Schaltung von Nullspannungsvektoren, die je nach zeitlichem Anteil die Spannung reduzieren, oder durch Zuhilfenahme eines jeweils gegenüberliegenden Spannungs-Raumzeigers (-e1, - e2) erfolgt, so dass eine Schaltfolge mit einer maximalen Anzahl von Schaltzyklen realisiert wird, wobei in der Mitte einer Schaltperiode (Tp) keine Symmetrie erzeugt wird.
Die Erfindung betrifft ein Verfahren zum Betrieb eines batterieelektrischen Fahrzeugs mit einer elektrischen Maschine zum Antrieb des Fahrzeugs und einem Inverter (1) zum Ansteuern eine Stators (2) der elektrischen Maschine, wobei der Inverter (1) eine dreiphasige Brückenschaltung mit einer Anzahl von als Halbleiter ausgebildeten Schaltern (3) umfasst, wobei im Inverter (1) und/oder in der elektrischen Maschine entstehende Verluste zum Heizen eines Innenraums des Fahrzeugs und/oder zum Temperieren einer Batterie und/oder zum Temperieren von Getriebeöl verwendet werden, wobei während des Stillstands des Fahrzeugs ein von einem Permanentmagneten der elektrischen Maschine verursachter Permanentmagnetfluss durch Einstellen einer nichtdrehmomentbildenden Statorstromkomponente (Id) in Höhe des negativen Quotienten aus einem Statorfluss (&psgr;PM) und einer d-Komponente einer Statorinduktivität (Ld) so stark geschwächt wird, dass der magnetische Fluss kompensiert wird, wobei ein sehr hochfrequenter Wechselstrom als drehmomentbildende Statorstromkomponente (Iq) eingestellt wird.
Die Erfindung betrifft ein Verfahren zum Betrieb eines batterieelektrischen Fahrzeugs mit einer elektrischen Maschine zum Antrieb des Fahrzeugs und einem Inverter (1) zum Ansteuern eines Stators (2) der elektrischen Maschine, wobei der Inverter (1) eine dreiphasige Brückenschaltung mit einer Anzahl von als Halbleiter ausgebildeten Schaltern (3) umfasst, wobei im Inverter (1) und/oder in der elektrischen Maschine entstehende Verluste zum Heizen eines Innenraums des Fahrzeugs und/oder zum Temperieren einer Batterie und/oder zum Temperieren von Getriebeöl verwendet werden, wobei eine als Wechselstrom ausgebildete nichtdrehmomentbildende Statorstromkomponente (Id) in die elektrische Maschine eingeprägt wird, wobei im Stillstand eine drehmomentbildende Statorstromkomponente (Iq) zu Null geregelt wird, wobei im Fahrbetrieb ein Kompensationsstrom als drehmomentbildende Statorstromkomponente (Iq) eingeprägt wird, der ein durch die Variation der nichtdrehmomentbildenden Statorstromkomponente (Id) entstehendes Drehmoment kompensiert.
Verfahren zum Betrieb eines batterieelektrischen Fahrzeugs mit einer elektrischen Maschine zum Antrieb des Fahrzeugs und einem Inverter (1) zum Ansteuern der elektrischen Maschine, wobei der Inverter (1) eine dreiphasige Brückenschaltung mit einer Anzahl von als Halbleiter ausgebildeten Schaltern (3) umfasst, wobei im Inverter (1) entstehende Verluste zum Heizen eines Innenraums des Fahrzeugs und/oder zum Temperieren einer Batterie und/oder zum Temperieren von Getriebeöl verwendet werden, wobei der Inverter (1) mittels Raumzeigermodulation gesteuert wird, wobei ein nicht-optimales Schaltverhalten des Inverters (1) herbeigeführt wird, indem nicht optimale Spannungs-Raumzeiger (e, eu, ev, ew, e1, e2, -e1, -e2) eingestellt werden, wobei eine Skalierung der Spannungs-Raumzeiger (e, e1, e2) über die Schaltung von Nullspannungsvektoren, die je nach zeitlichem Anteil die Spannung reduzieren, oder durch Zuhilfenahme eines jeweils gegenüberliegenden Spannungs-Raumzeigers (-e1, -e2) erfolgt, so dass eine Schaltfolge mit einer maximalen Anzahl von Schaltzyklen realisiert wird, dadurch gekennzeichnet, dass in der Mitte einer Schaltperiode (Tp) keine Symmetrie erzeugt wird.
A Novel Approach of High Dynamic Current Control of Interior Permanent Magnet Synchronous Machines
(2019)
Harmonic-afflicted effects of permanent magnet synchronous machines with high power density are hardly faced by traditional current PI controllers, due to limited controller bandwidth. As a consequence, currents and lastly torque ripples appear. In this paper, a new deadbeat current controller architecture has been presented, which is capable to encounter the effects of these harmonics. This new control algorithm, here named “Hybrid-Deadbeat-Controller”, combines the stability and the low steady-state errors offered by common PI regulators with the high dynamic offered by the deadbeat control. Therefore, a novel control algorithm is proposed, capable of either compensating the current harmonics in order to get smoother currents or to control a varying reference value to achieve a smoother torque. The information needed to calculate the optimal reference currents is based on an online parameter estimation feeding an optimization algorithm to achieve an optimal torque output and will be investigated in future research. In order to ensure the stability of the controller over the whole area of operation even under the influence of effects changing the system’s parameter, this work as well focusses on the robustness of the “hybrid” dead beat controller.
Die Erfindung betrifft eine Schaltungsanordnung (10) für ein Kraftfahrzeug, mit einer Hochvolt-Batterie (12) zum Speichern von elektrischer Energie, mit wenigstens einer elektrischen Maschine (14) zum Antreiben des Kraftfahrzeugs, mit einem Stromrichter (16), mittels welchem von der Hochvolt-Batterie (12) bereitstellbare Hochvolt-Gleichspannung in Hochvolt-Wechselspannung zum Betreiben der elektrischen Maschine (14) umwandelbar ist, und mit einem Ladeanschluss (20) zum Bereitstellen von elektrischer Energie zum Laden der Hochvolt-Batterie (12), wobei der Stromrichter (16) als ein Drei-Stufen-Stromrichter ausgebildet ist und wenigstens eine einer Phase (u) der elektrischen Maschine (14) zugeordnete Schaltereinheit (46) aufweist, welche zwei in Reihe geschaltete Schaltergruppen (52, 54) umfasst, die jeweils zwei in Reihe geschaltete IGBTs (T11, T12, T13, T14) aufweisen, wobei zwischen den IGBTs (T11, T12) einer der Schaltergruppen (52, 54) ein Anschluss (64) angeordnet ist, welcher direkt mit einer Leitung (34) des Ladeanschlusses (20) elektrisch verbunden ist.
A circuit arrangement of a motor vehicle includes a high-voltage battery for storing electrical energy, an electric machine for driving the motor vehicle, a converter via which high-voltage direct current voltage provided by the high-voltage battery is convertible into high-voltage alternating current voltage for operating the electric machine, and a charging connection for providing electrical energy for charging the high-voltage battery. The converter is a three-stage converter having a first switch unit which is assigned to a first phase of the electric machine. The first switch unit has two switch groups connected in series which each have two insulated-gate bipolar transistors (IGBTs) connected in series, where a connection is disposed between the IGBTs of one of the two switch groups, which connection is electrically connected directly to a line of the charging connection.
Der vorliegende Beitrag beschreibt die Motivation hinter den Forschungsarbeiten im Electric Mobility Competence Center (EMC^2) rund um elektrische Antriebskomponenten für die Elektromobilität sowie die Notwendigkeit, diese Forschungsarbeiten an Prüfständen zu testen und zu validieren. Zunächst wird näher auf die Charakteristik von elektrischen Maschinen eingegangen, um anschließend die verwendete Prüfstandtechnik vorzustellen.