Open Access

The following describes a new method for estimating the parameters of an interior permanent magnet synchronous machine (IPMSM). For the estimation of the parameters the current slopes caused by the switching of the inverter are used to determine the unknowns of the system equations of the electrical machine. The angle and current dependence of the machine parameters are linearized within a PWM cycle. By considering the different switching states of the inverter, several system equations can be derived and a solution can be found within one PWM cycle. The use of test signals and filter-based approaches is avoided. The derived algorithm is explained and validated with measurements on a test bench.

The increasingly stringent CO2 emissions standards require innovative solutions in the vehicle development process. One possibility to reduce CO2 emissions is the electrification of powertrains. The resulting increased complexity, as well as the increased competition and time pressure make the use of simulation software and test benches indispensable in the early development phases. This publication therefore presents a methodology for test bench coupling to enable early testing of electrified powertrains. For this purpose, an internal combustion engine test bench and an electric motor test bench are virtually interconnected. By applying and extending the Distributed Co-Simulation Protocol Standard for the presented hybrid electric powertrain use case, real-time-capable communication between the two test benches is achieved. Insights into the test bench setups, and the communication between the test benches and the protocol extension, especially with regard to temperature measurements, enable the extension to be applied to other powertrain or test bench configurations. The shown results from coupled test bench operations emphasize the applicability. The discussed experiences from the test bench coupling experiments complete the insights.

The nonlinear behavior of inverters is largely impacted by the interlocking and switching times. A method for online identifying the switching times of semiconductors in inverters is presented in the following work. By being able to identify these times, it is possible to compensate for the nonlinear behavior, reduce interlocking time, and use the information for diagnostic purposes. The method is first theoretically derived by examining different inverter switching cases and determining potential identification possibilities. It is then modified to consider the entire module for more robust identification. The methodology, including limitations and boundary conditions, is investigated and a comparison of two methods of measurement acquisition is provided. Subsequently the developed hardware is described and the implementation in an FPGA is carried out. Finally, the results are presented, discussed, and potential challenges are encountered.

The present work describes an extension of current slope estimation for parameter estimation of permanent magnet synchronous machines operated at inverters. The area of operation for current slope estimation in the individual switching states of the inverter is limited due to measurement noise, bandwidth limitation of the current sensors and the commutation processes of the inverter's switching operations. Therefore, a minimum duration of each switching state is necessary, limiting the final area of operation of a robust current slope estimation. This paper presents an extension of existing current slope estimation algorithms resulting in a greater area of operation and a more robust estimation result.

A circuit arrangement of a motor vehicle includes a high-voltage battery for storing electrical energy, an electric machine for driving the motor vehicle, a converter via which high-voltage direct current voltage provided by the high-voltage battery is convertible into high-voltage alternating current voltage for operating the electric machine, and a charging connection for providing electrical energy for charging the high-voltage battery. The converter is a three-stage converter having a first switch unit which is assigned to a first phase of the electric machine. The first switch unit has two switch groups connected in series which each have two insulated-gate bipolar transistors (IGBTs) connected in series, where a connection is disposed between the IGBTs of one of the two switch groups, which connection is electrically connected directly to a line of the charging connection.