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Modern industrial production is heavily dependent on efficient workflow processes and automation. The steady flow of raw materials as well as the separation of vital parts and semi-finished products are at the core of these automated procedures. Commonly used systems for this work are bowl feeders, which separate the parts and material by a combination of mechanical vibration and friction. The production of these tools, especially the design of the ramping spiral, is delicate and time-consuming work, as the shape, slope, and material must be carefully adjusted for the corresponding parts. In this work, we propose an automated approach, making use of optimization procedures from artificial intelligence, to design the spiral ramps of the bowl feeders. Therefore, the whole system and considered parts are physically simulated and the optimized geometry is subsequently exported into a CAD system for the actual building, respectively printing. The employment of evolutionary optimization gives the need to develop a mathematical model for the whole setup and find an efficient representation of integral features.
This study focuses on the autonomous navigation and mapping of indoor environments using a drone equipped only with a monocular camera and height measurement sensors. A visual SLAM algorithm was employed to generate a preliminary map of the environment and to determine the drone's position within the map. A deep neural network was utilized to generate a depth image from the monocular camera's input, which was subsequently transformed into a point cloud to be projected into the map. By aligning the depth point cloud with the map, 3D occupancy grid maps were constructed by using ray tracing techniques to get a precise depiction of obstacles and the surroundings. Due to the absence of IMU data from the low-cost drone for the SLAM algorithm, the created maps are inherently unscaled. However, preliminary tests with relative navigation in unscaled maps have revealed potential accuracy issues, which can only be overcome by incorporating additional information from the given sensors for scale estimation.
The visual-inertial mapping and localization system maplab is analyzed by its implementation and subsequent evaluation. The mapping or localization is based on environmental feature detection. In addition to creating maps, there is also the option of fusion of several maps and thus mapping extensive areas and using them for further analysis of data. In this way, various software tools can be used to optimize the existing data sets.
Two sensor components are needed: an inertial measuring unit (IMU) and a monochrome camera, which are combined by a hardware rig and put into operation for the analysis of the visual-inertial system. System calibration is crucial for precision and system functioning and is based on nonlinear dynamic state estimation. This ensures the best possible estimate of the position of the environmental feature and the map. Maplab is particularly suitable for mapping rooms or small building complexes as the implementation and evaluation of the results in different application scenarios show. Special emphasis is laid on the evaluation of larger scenarios, in which is shown, that the system is struggling to keep up geometric consistencies and thus provide an accurate map.