CRT - Campus Research & Transfer
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Forschung im Fokus 2023
(2023)
Digitalisierung ist heute allgegenwärtig. Wo im Privaten bereitwillig neue digitale Tools, Apps und Funktionen genutzt werden, tun sich Unternehmen in der Umsetzung von Digitalisierungsprojekten oft schwer. Dieser Beitrag beleuchtet die Motive für Digitalisierungsvorhaben, ihre Hürden sowie die Auswirkung auf die Arbeitsbelastung von Mitarbeitenden und versucht in der Verknüpfung mit den Grundprinzipien des Kontinuierlichen Verbesserungsprozesses, Handlungsempfehlungen für eine erfolgreiche Umsetzung dieser abzuleiten.
Forschung im Fokus 2022
(2022)
In this paper, the effect of the polycrystalline microstructure on crack-tip opening displacement and crack closure is investigated for microstructural short plane strain fatigue cracks using the finite-element method. To this end, cracks are introduced in synthetically generated microstructures and the grain properties are described using a single crystal plasticity model with kinematic hardening. Additionally, finite-element calculations without resolved microstructure and von Mises plasticity with kinematic hardening are performed. Fully-reversed strain-controlled cyclic loadings are considered under large-scale yielding conditions as typical for low-cycle fatigue problems. The crack opening stress and the cyclic crack-tip opening displacement are significantly influenced by the local grain structure. While the stabilized crack opening stresses obtained with the microstructure-based finite-element model are in good accordance with the von Mises plasticity results, the differences in the cyclic crack opening displacement are addressed to the asymmetric plastic strain fields in the plastic wake behind the crack-tip of the microstructure-based model. The asymmetric plastic strain fields result in discontinuous and premature contact of the crack flanks.
In this paper, the influence of the material hardening behavior on plasticity-induced fatigue crack closure is investigated for strain-controlled loading and fully plastic, large-scale yielding conditions by means of the finite element method. The strain amplitude and the strain ratio are varied for given Ramberg–Osgood material properties representing materials with different hardening behavior. The results show a pronounced influence of the hardening behavior on crack closure, while no significant effect is found from the considered strain amplitude and strain ratio. The effect of the hardening behavior on the crack opening stress cannot be described by existing crack opening stress equations.
Forschung im Fokus 2021
(2021)
Forschung im Fokus 2020
(2020)
Short-term load forecasting (STLF) has been playing a key role in the electricity sector for several decades, due to the need for aligning energy generation with the demand and the financial risk connected with forecasting errors. Following the top-down approach, forecasts are calculated for aggregated load profiles, meaning the sum of singular loads from consumers belonging to a balancing group. Due to the emerging flexible loads, there is an increasing relevance for STLF of individual factories. These load profiles are typically more stochastic compared to aggregated ones, which imposes new requirements to forecasting methods and tools with a bottom-up approach. The increasing digitalization in industry with enhanced data availability as well as smart metering are enablers for improved load forecasts. There is a need for STLF tools processing live data with a high temporal resolution in the minute range. Furthermore, behin-the-meter (BTM) data from various sources like submetering and production planning data should be integrated in the models. In this case, STLF is becoming a big data problem so that machine learning (ML) methods are required. The research project “GaIN” investigates the improvement of the STLF quality of an energy utility using BTM data and innovative ML models. This paper describes the project scope, proposes a detailed definition for a benchmark and evaluates the readiness of existing STLF methods to fulfil the described requirements as a reviewing paper.
The review highlights that recent STLF investigations focus on ML methods. Especially hybrid models gain more and more importance. ML can outperform classical methods in terms of automation degree and forecasting accuracy. Nevertheless, the potential for improving forecasting accuracy by the use of ML models depends on the underlying data and the types of input variables. The described methods in the analyzed publications only partially fulfil the tool requirements for STLF on company level. There is still a need to develop suitable ML methods to integrate the expanded data base in order to improve load forecasts on company level.
In recent times, the energy consumed by buildings facilities became considerable. Efficient local energy management is vital to deal with building power demand penalties. This operation becomes complex when a hybrid energy system is included in the power system. This study proposes new energy management between photovoltaic (PV) system, Battery Energy Storage System (BESS) and the power network in a building by controlling the PV/BESS inverter. The strategy is based on explicit model predictive control (MPC) to find an optimal power flow in the building for one-day ahead. The control algorithm is based on a simple power flow equation and weather forecast. Then, a cost function is formulated and optimised using genetic algorithms-based solver. The objective is reducing the imported energy from the grid preventing the saturation and emptiness of BESS. Including other targets to the control policy as energy price dynamic and BESS degradation, MPC can optimise dramatically the efficacy of the global building power system. The strategy is implemented and tested successfully using MATLAB/SimPowerSystems software, compared to classical hysteresis management, MPC has given 10% in energy cost economy and 25% improvement in BESS lifetime.