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In the last decade, deep learning models for condition monitoring of mechanical systems increasingly gained importance. Most of the previous works use data of the same domain (e.g., bearing type) or of a large amount of (labeled) samples. This approach is not valid for many real-world scenarios from industrial use-cases where only a small amount of data, often unlabeled, is available.
In this paper, we propose, evaluate, and compare a novel technique based on an intermediate domain, which creates a new representation of the features in the data and abstracts the defects of rotating elements such as bearings. The results based on an intermediate domain related to characteristic frequencies show an improved accuracy of up to 32 % on small labeled datasets compared to the current state-of-the-art in the time-frequency domain.
Furthermore, a Convolutional Neural Network (CNN) architecture is proposed for transfer learning. We also propose and evaluate a new approach for transfer learning, which we call Layered Maximum Mean Discrepancy (LMMD). This approach is based on the Maximum Mean Discrepancy (MMD) but extends it by considering the special characteristics of the proposed intermediate domain. The presented approach outperforms the traditional combination of Hilbert–Huang Transform (HHT) and S-Transform with MMD on all datasets for unsupervised as well as for semi-supervised learning. In most of our test cases, it also outperforms other state-of-the-art techniques.
This approach is capable of using different types of bearings in the source and target domain under a wide variation of the rotation speed.
It is important to minimize the unscheduled downtime of machines caused by outages of machine components in highly automated production lines. Considering machine tools such as, grinding machines, the bearing inside of spindles is one of the most critical components. In the last decade, research has increasingly focused on fault detection of bearings. In addition, the rise of machine learning concepts has also intensified interest in this area. However, up to date, there is no single one-fits-all solution for predictive maintenance of bearings. Most research so far has only looked at individual bearing types at a time.
This paper gives an overview of the most important approaches for bearing-fault analysis in grinding machines. There are two main parts of the analysis presented in this paper. The first part presents the classification of bearing faults, which includes the detection of unhealthy conditions, the position of the error (e.g. at the inner or at the outer ring of the bearing) and the severity, which detects the size of the fault. The second part presents the prediction of remaining useful life, which is important for estimating the productive use of a component before a potential failure, optimizing the replacement costs and minimizing downtime.
Embedded Analog Physical Unclonable Function System to Extract Reliable and Unique Security Keys
(2020)
Internet of Things (IoT) enabled devices have become more and more pervasive in our everyday lives. Examples include wearables transmitting and processing personal data and smart labels interacting with customers. Due to the sensitive data involved, these devices need to be protected against attackers. In this context, hardware-based security primitives such as Physical Unclonable Functions (PUFs) provide a powerful solution to secure interconnected devices. The main benefit of PUFs, in combination with traditional cryptographic methods, is that security keys are derived from the random intrinsic variations of the underlying core circuit. In this work, we present a holistic analog-based PUF evaluation platform, enabling direct access to a scalable design that can be customized to fit the application requirements in terms of the number of required keys and bit width. The proposed platform covers the full software and hardware implementations and allows for tracing the PUF response generation from the digital level back to the internal analog voltages that are directly involved in the response generation procedure. Our analysis is based on 30 fabricated PUF cores that we evaluated in terms of PUF security metrics and bit errors for various temperatures and biases. With an average reliability of 99.20% and a uniqueness of 48.84%, the proposed system shows values close to ideal.
Hybrid low-voltage physical unclonable function based on inkjet-printed metal-oxide transistors
(2020)
Modern society is striving for digital connectivity that demands information security. As an emerging technology, printed electronics is a key enabler for novel device types with free form factors, customizability, and the potential for large-area fabrication while being seamlessly integrated into our everyday environment. At present, information security is mainly based on software algorithms that use pseudo random numbers. In this regard, hardware-intrinsic security primitives, such as physical unclonable functions, are very promising to provide inherent security features comparable to biometrical data. Device-specific, random intrinsic variations are exploited to generate unique secure identifiers. Here, we introduce a hybrid physical unclonable function, combining silicon and printed electronics technologies, based on metal oxide thin film devices. Our system exploits the inherent randomness of printed materials due to surface roughness, film morphology and the resulting electrical characteristics. The security primitive provides high intrinsic variation, is non-volatile, scalable and exhibits nearly ideal uniqueness.
Time-Sensitive Networking (TSN) is the most promising time-deterministic wired communication approach for industrial applications. To extend TSN to "IEEE 802.11" wireless networks two challenging problems must be solved: synchronization and scheduling. This paper is focused on the first one. Even though a few solutions already meet the required synchronization accuracies, they are built on expensive hardware that is not suited for mass market products. While next Wi-Fi generation might support the required functionalities, this paper proposes a novel method that makes possible high-precision wireless synchronization using commercial low-cost components. With the proposed solution, a standard deviation of synchronization error of less than 500 ns can be achieved for many use cases and system loads on both CPU and network. This performance is comparable to modern wired real-time field busses, which makes the developed method a significant contribution for the extension of the TSN protocol to the wireless domain.
Precisely synchronized communication is a major precondition for many industrial applications. At the same time, hardware cost and power consumption need to be kept as low as possible in the Internet of Things (IoT) paradigm. While many wired solutions on the market achieve these requirements, wireless alternatives are an interesting field for research and development. This article presents a novel IEEE802.11n/ac wireless solution, exhibiting several advantages over state-of-the-art competitors. It is based on a market-available wireless System on a Chip with modified low-level communication firmware combined with a low-cost field-programmable gate array. By achieving submicrosecond synchronization accuracy, our solution outperforms the precision of low-cost products by almost four orders of magnitude. Based on inexpensive hardware, the presented wireless module is up to 20 times cheaper than software-defined-radio solutions with comparable timing accuracy. Moreover, it consumes three to five times less power. To back up our claims, we report data that we collected with a high sampling rate (2000 samples per second) during an extended measurement campaign of more than 120 h, which makes our experimental results far more representative than others reported in the literature. Additional support is provided by the size of the testbed we used during the experiments, composed of a hybrid network with nine nodes divided into two independent wireless segments connected by a wired backbone. In conclusion, we believe that our novel Industrial IoT module architecture will have a significant impact on the future technological development of high-precision time-synchronized communication for the cost-sensitive industrial IoT market.
Digital networked communications are the key to all Internet-of-Things applications, especially to smart metering systems and the smart grid. In order to ensure a safe operation of systems and the privacy of users, the transport layer security (TLS) protocol, a mature and well standardized solution for secure communications, may be used. We implemented the TLS protocol in its latest version in a way suitable for embedded and resource-constrained systems. This paper outlines the challenges and opportunities of deploying TLS in smart metering and smart grid applications and presents performance results of our TLS implementation. Our analysis shows that given an appropriate implementation and configuration, deploying TLS in constrained smart metering systems is possible with acceptable overhead.
The integration of Internet of Things devices onto the Blockchain implies an increase in the transactions that occur on the Blockchain, thus increasing the storage requirements.
A solution approach is to leverage cloud resources for storing blocks within the chain. The paper, therefore, proposes two solutions to this problem. The first being an improved hybrid architecture design which uses containerization to create a side chain on a fog node for the devices connected to it and an Advanced Time‑variant Multi‑objective Particle Swarm Optimization Algorithm (AT‑MOPSO) for determining the optimal number of blocks that should be transferred to the cloud for storage. This algorithm uses time‑variant weights for the velocity of the particle swarm optimization and the non‑dominated sorting and mutation schemes from NSGA‑III. The proposed algorithm was compared with results from the original MOPSO algorithm, the Strength Pareto Evolutionary Algorithm (SPEA‑II), and the Pareto Envelope‑based Selection Algorithm with region‑based selection (PESA‑II), and NSGA‑III. The proposed AT‑MOPSO showed better results than the aforementioned MOPSO algorithms in cloud storage cost and query probability optimization. Importantly, AT‑MOPSO achieved 52% energy efficiency compared to NSGA‑III.
To show how this algorithm can be applied to a real‑world Blockchain system, the BISS industrial Blockchain architecture was adapted and modified to show how the AT‑MOPSO can be used with existing Blockchain systems and the benefits it provides.
Blockchain interoperability: the state of heterogenous blockchain-to-blockchain communication
(2023)
Blockchain technology has been increasingly adopted over the past few years since the introduction of Bitcoin, with several blockchain architectures and solutions being proposed. Most proposed solutions have been developed in isolation, without a standard protocol or cryptographic structure to work with. This has led to the problem of interoperability, where solutions running on different blockchain platforms are unable to communicate, limiting the scope of use. With blockchains being adopted in a variety of fields such as the Internet of Things, it is expected that the problem of interoperability if not addressed quickly, will stifle technology advancement. This paper presents the current state of interoperability solutions proposed for heterogenous blockchain systems. A look is taken at interoperability solutions, not only for cryptocurrencies, but also for general data-based use cases. Current open issues in heterogenous blockchain interoperability are presented. Additionally, some possible research directions are presented to enhance and to extend the existing blockchain interoperability solutions. It was discovered that though there are a number of proposed solutions in literature, few have seen real-world implementation. The lack of blockchain-specific standards has slowed the progress of interoperability. It was also realized that most of the proposed solutions are developed targeting cryptocurrency-based applications.
Industrial companies can use blockchain to assist them in resolving their trust and security issues. In this research, we provide a fully distributed blockchain-based architecture for industrial IoT, relying on trust management and reputation to enhance nodes’ trustworthiness. The purpose of this contribution is to introduce our system architecture to show how to secure network access for users with dynamic authorization management. All decisions in the system are made by trustful nodes’ consensus and are fully distributed. The remarkable feature of this system architecture is that the influence of the nodes’ power is lowered depending on their Proof of Work (PoW) and Proof of Stake (PoS), and the nodes’ significance and authority is determined by their behavior in the network.
This impact is based on game theory and an incentive mechanism for reputation between nodes. This system design can be used on legacy machines, which means that security and distributed systems
can be put in place at a low cost on industrial systems. While there are no numerical results yet, this work, based on the open questions regarding the majority problem and the proposed solutions based on a game-theoretic mechanism and a trust management system, points to what and how industrial IoT and existing blockchain frameworks that are focusing only on the power of PoW and PoS can be secured more effectively.