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Drawing off the technical flexibility of building polygeneration systems to support a rapidly expanding renewable electricity grid requires the application of advanced controllers like model predictive control (MPC) that can handle multiple inputs and outputs, uncertainties in forecast data, and plant constraints amongst other features. In this original work, an economic-MPC-based optimal scheduling of a real-world building energy system is demonstrated and its performance is evaluated against a conventional controller. The demonstration includes the steps to integrate an optimisation-based supervisory controller into a standard building automation and control system with off-the-shelf HVAC components and usage of state-of-art algorithms for solving complex nonlinear mixed integer optimal control problems. With the MPC, quantitative benefits in terms of 6–12% demand-cost savings and qualitative benefits in terms of better controller adaptability and hardware-friendly operation are identified. Further research potential for improving the MPC framework in terms of field-level stability, minimising constraint violations, and inter-system communication for its deployment in a prosumer-network is also identified.
In this paper, the Bauschinger effect and latent hardening of single crystals are assessed in finite element calculations using a single crystal plasticity model with kinematic hardening. To this end, results of cyclic micro-bending experiments on single crystal Alloy 718 in different crystal orientations (single slip and multi slip) with respect to the loading direction are used to determine the slip system related material properties of the single crystal plasticity model. Two kinematic hardening laws are considered: a kinematic hardening law describing latent hardening and a kinematic hardening law without latent hardening. For the determination of material properties for both hardening laws, a gradient-based optimization method is used. The results show that the different strength levels observed for micro-bending tests on different crystal orientations can only be described with latent kinematic hardening well, whereas the pronounced Bauschinger effect is described well by both kinematic hardening laws. It is concluded that cyclic micro-bending experiments on single crystals using different crystal orientations give an appropriate data base for the determination of the slip system related material properties of the single crystal plasticity model with latent kinematic hardening.
As PV enters the terawatt era, reliability, sustainability and low carbon footprint of solar modules are key requirements. The N.I.C.E.TM technology from Apollon Solar is a good candidate for significant improvements in these areas. As the second-generation pilot line is now functional with IEC certification underway, we present a holistic assessment of N.I.C.E.TM technology compared with conventional module technology with encapsulant. This includes electrical performance and cost/consumables, reliability, and degradation mechanisms as well as sustainability aspects. In addition, the new generation of N.I.C.E.-wire modules are presented that use thin round Cu wires instead of flat ribbons for interconnection. This candidate technology for an alternative to the Smart Wire Connection Technology (SWCT) is investigated experimentally as well as via numerical simulations.
Lithium-ion batteries exhibit a dynamic voltage behaviour depending nonlinearly on current and state of charge. The modelling of lithium-ion batteries is therefore complicated and model parametrisation is often time demanding. Grey-box models combine physical and data-driven modelling to benefit from their respective advantages. Neural ordinary differential equations (NODEs) offer new possibilities for grey-box modelling. Differential equations given by physical laws and NODEs can be combined in a single modelling framework. Here we demonstrate the use of NODEs for grey-box modelling of lithium-ion batteries. A simple equivalent circuit model serves as a basis and represents the physical part of the model. The voltage drop over the resistor–capacitor circuit, including its dependency on current and state of charge, is implemented as a NODE. After training, the grey-box model shows good agreement with experimental full-cycle data and pulse tests on a lithium iron phosphate cell. We test the model against two dynamic load profiles: one consisting of half cycles and one dynamic load profile representing a home-storage system. The dynamic response of the battery is well captured by the model.
Introduction The use of scaffolds in tissue engineering is becoming increasingly important as solutions need to be found for the problem of preserving human tissue, such as bone or cartilage. In this work, scaffolds were printed from the biomaterial known as polycaprolactone (PCL) on a 3D Bioplotter. Both the external and internal geometry were varied to investigate their influence on mechanical stability and biocompatibility. Materials and Methods: An Envisiontec 3D Bioplotter was used to fabricate the scaffolds. First, square scaffolds were printed with variations in the strand width and strand spacing. Then, the filling structure was varied: either lines, waves, and honeycombs were used. This was followed by variation in the outer shape, produced as either a square, hexagon, octagon, or circle. Finally, the internal and external geometry was varied. To improve interaction with the cells, the printed PCL scaffolds were coated with type-I collagen. MG-63 cells were then cultured on the scaffolds and various tests were performed to investigate the biocompatibility of the scaffolds. Results: With increasing strand thickness and strand spacing, the compressive strengths decreased from 86.18 + 2.34 MPa (200 µm) to 46.38 + 0.52 MPa (600 µm). The circle was the outer shape with the highest compressive strength of 76.07 + 1.49 MPa, compared to the octagon, which had the lowest value of 52.96 ± 0.98 MPa. Varying the external shape (toward roundness) geometry, as well as the filling configuration, resulted in the highest values of compressive strength for the round specimens with honeycomb filling, which had a value of 91.4 + 1.4 MPa. In the biocompatibility tests, the round specimens with honeycomb filling also showed the highest cell count per mm2, with 1591 ± 239 live cells/mm2 after 10 days and the highest value in cell proliferation, but with minimal cytotoxic effects (9.19 ± 2.47% after 3 days).
The use of biochar is an important tool to improve soil fertility, reduce the negative environmental impacts of agriculture, and build up terrestrial carbon sinks. However, crop yield increases by biochar amendment were not shown consistently for fertile soils under temperate climate. Recent studies show that biochar is more likely to increase crop yields when applied in combination with nutrients to prepare biochar-based fertilizers. Here, we focused on the root-zone amendment of biochar combined with mineral fertilizers in a greenhouse trial with white cabbage (Brassica oleracea convar. Capitata var. Alba) cultivated in a nutrient-rich silt loam soil originating from the temperate climate zone (Bavaria, Germany). Biochar was applied at a low dosage (1.3 t ha−1). The biochar was placed either as a concentrated hotspot below the seedling or it was mixed into the soil in the root zone representing a mixture of biochar and soil in the planting basin. The nitrogen fertilizer (ammonium nitrate or urea) was either applied on the soil surface or loaded onto the biochar representing a nitrogen-enhanced biochar. On average, a 12% yield increase in dry cabbage heads was achieved with biochar plus fertilizer compared to the fertilized control without biochar. Most consistent positive yield responses were observed with a hotspot root-zone application of nitrogen-enhanced biochar, showing a maximum 21% dry cabbage-head yield increase. Belowground biomass and root-architecture suggested a decrease in the fine root content in these treatments compared to treatments without biochar and with soil-mixed biochar. We conclude that the hotspot amendment of a nitrogen-enhanced biochar in the root zone can optimize the growth of white cabbage by providing a nutrient depot in close proximity to the plant, enabling efficient nutrient supply. The amendment of low doses in the root zone of annual crops could become an economically interesting application option for biochar in the temperate climate zone.
The lifetime of a battery is affected by various aging processes happening at the electrode scale and causing capacity and power fade over time. Two of the most critical mechanisms are the deposition of metallic lithium (plating) and the loss of lithium inventory to the solid electrolyte interphase (SEI). These side reactions compete with reversible lithium intercalation at the graphite anode. Here we present a comprehensive physicochemical pseudo-3D aging model for a lithium-ion battery cell, which includes electrochemical reactions for SEI formation on graphite anode, lithium plating, and SEI formation on plated lithium. The thermodynamics of the aging reactions are modeled depending on temperature and ion concentration, and the reactions kinetics are described with an Arrhenius-type rate law. The model includes also the positive feedback of plating on SEI growth, with the presence of plated lithium leading to a higher SEI formation rate compared to the values obtained in its absence at the same operating conditions. The model is thus able to describe cell aging over a wide range of temperatures and C-rates. In particular, it allows to quantify capacity loss due to cycling (here in % per year) as function of operating conditions. This allows the visualization of aging colormaps as function of both temperature and C-rate and the identification of critical operation conditions, a fundamental step for a comprehensive understanding of batteries performance and behavior. For example, the model predicts that at the harshest conditions (< –5 °C, > 3 C), aging is reduced compared to most critical conditions (around 0–5 °C) because the cell cannot be fully charged.
To achieve its climate goals, the German industry has to undergo a transformation toward renewable energies. To analyze this transformation in energy system models, the industry’s electricity demands have to be provided in a high temporal and sectoral resolution, which, to date, is not the case due to a lack of open-source data. In this paper, a methodology for the generation of synthetic electricity load profiles is described; it was applied to 11 industry types. The modeling was based on the normalized daily load profiles for eight electrical end-use applications. The profiles were then further refined by using the mechanical processes of different branches. Finally, a fluctuation was applied to the profiles as a stochastic attribute. A quantitative RMSE comparison between real and synthetic load profiles showed that the developed method is especially accurate for the representation of loads from three-shift industrial plants. A procedure of how to apply the synthetic load profiles to a regional distribution of the industry sector completes the methodology.
The significant market growth of stationary electrical energy storage systems both for private and commercial applications has raised the question of battery lifetime under practical operation conditions. Here, we present a study of two 8 kWh lithium-ion battery (LIB) systems, each equipped with 14 lithium iron phosphate/graphite (LFP) single cells in different cell configurations. One system was based on a standard configuration with cells connected in series, including a cell-balancing system and a 48 V inverter. The other system featured a novel configuration of two stacks with a parallel connection of seven cells each, no cell-balancing system, and a 4 V inverter. The two systems were operated as part of a microgrid both in continuous cycling mode between 30% and 100% state of charge, and in solar-storage mode with day–night cycling. The aging characteristics in terms of capacity loss and internal resistance change in the cells were determined by disassembling the systems for regular checkups and characterizing the individual cells under well-defined laboratory conditions. As a main result, the two systems showed cell-averaged capacity losses of 18.6% and 21.4% for the serial and parallel configurations, respectively, after 2.5 years of operation with 810 (serial operation) and 881 (parallel operation) cumulated equivalent full cycles. This is significantly higher than the aging of a reference single cell cycled under laboratory conditions at 20 °C, which showed a capacity loss of only 10% after 1000 continuous full cycles.