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Eine kontinuierliche Überwachung von Ethernet-Leitungne beugt Maschinenausfällen in der Industrie vor. Aktuell fehlen jedoch geiegnete Methoden, um diese Überwachung flächendeckend durchzuführen. Im Projekt Ko²SiBus wurde deshalb ein kostengünstiges Verfahren zur kontinuierlichen Überwachung von Ethernet-Leitungen entwickelt.
Printed electronics can add value to existing products by providing new smart functionalities, such as sensing elements over large-areas on flexible or non-conformal surfaces. Here we present a hardware concept and prototype for a thinned ASIC integrated with an inkjet-printed temperature sensor alongside in-built additional security and unique identification features. The hybrid system exploits the advantages of inkjet-printable platinum-based sensors, physically unclonable function circuits and a fluorescent particle-based coating as a tamper protection layer.
Hybrid low-voltage physical unclonable function based on inkjet-printed metal-oxide transistors
(2020)
Modern society is striving for digital connectivity that demands information security. As an emerging technology, printed electronics is a key enabler for novel device types with free form factors, customizability, and the potential for large-area fabrication while being seamlessly integrated into our everyday environment. At present, information security is mainly based on software algorithms that use pseudo random numbers. In this regard, hardware-intrinsic security primitives, such as physical unclonable functions, are very promising to provide inherent security features comparable to biometrical data. Device-specific, random intrinsic variations are exploited to generate unique secure identifiers. Here, we introduce a hybrid physical unclonable function, combining silicon and printed electronics technologies, based on metal oxide thin film devices. Our system exploits the inherent randomness of printed materials due to surface roughness, film morphology and the resulting electrical characteristics. The security primitive provides high intrinsic variation, is non-volatile, scalable and exhibits nearly ideal uniqueness.
Embedded Analog Physical Unclonable Function System to Extract Reliable and Unique Security Keys
(2020)
Internet of Things (IoT) enabled devices have become more and more pervasive in our everyday lives. Examples include wearables transmitting and processing personal data and smart labels interacting with customers. Due to the sensitive data involved, these devices need to be protected against attackers. In this context, hardware-based security primitives such as Physical Unclonable Functions (PUFs) provide a powerful solution to secure interconnected devices. The main benefit of PUFs, in combination with traditional cryptographic methods, is that security keys are derived from the random intrinsic variations of the underlying core circuit. In this work, we present a holistic analog-based PUF evaluation platform, enabling direct access to a scalable design that can be customized to fit the application requirements in terms of the number of required keys and bit width. The proposed platform covers the full software and hardware implementations and allows for tracing the PUF response generation from the digital level back to the internal analog voltages that are directly involved in the response generation procedure. Our analysis is based on 30 fabricated PUF cores that we evaluated in terms of PUF security metrics and bit errors for various temperatures and biases. With an average reliability of 99.20% and a uniqueness of 48.84%, the proposed system shows values close to ideal.
Physically Unclonable Functions (PUFs) are hardware-based security primitives, which allow for inherent device fingerprinting. Therefore, intrinsic variation of imperfect manufactured systems is exploited to generate device-specific, unique identifiers. With printed electronics (PE) joining the internet of things (IoT), hardware-based security for novel PE-based systems is of increasing importance. Furthermore, PE offers the possibility for split-manufacturing, which mitigates the risk of PUF response readout by third parties, before commissioning. In this paper, we investigate a printed PUF core as intrinsic variation source for the generation of unique identifiers from a crossbar architecture. The printed crossbar PUF is verified by simulation of a 8×8-cells crossbar, which can be utilized to generate 32-bit wide identifiers. Further focus is on limiting factors regarding printed devices, such as increased parasitics, due to novel materials and required control logic specifications. The simulation results highlight, that the printed crossbar PUF is capable to generate close-to-ideal unique identifiers at the investigated feature size. As proof of concept a 2×2-cells printed crossbar PUF core is fabricated and electrically characterized.
The last decades have seen the evolution of industrial production into more sophisticated processes. The development of specialized, high-end machines has increased the importance of predictive maintenance of mechanical systems to produce high-quality goods and avoid machine breakdowns. Predictive maintenance has two main objectives: to classify the current status of a machine component and to predict the maintenance interval by estimating its remaining useful life (RUL). Nowadays, both objectives are covered by machine learning and deep learning approaches and require large training datasets that are often not available. One possible solution may be transfer learning, where the knowledge of a larger dataset is transferred to a smaller one. This thesis is primarily concerned with transfer learning for predictive maintenance for fault classification and RUL estimation. The first part presents the state-of-the-art machine learning techniques with a focus on techniques applicable to predictive maintenance tasks (Chapter 2). This is followed by a presentation of the machine tool background and current research that applies the previously explained machine learning techniques to predictive maintenance tasks (Chapter 3). One novelty of this thesis is that it introduces a new intermediate domain that represents data by focusing on the relevant information to allow the data to be used on different domains without losing relevant information (Chapter 4). The proposed solution is optimized for rotating elements. Therefore, the presented intermediate domain creates different layers by focusing on the fault frequencies of the rotating elements. Another novelty of this thesis is its semi and unsupervised transfer learning-based fault classification approach for different component types under different process conditions (Chapter 5). It is based on the intermediate domain utilized by a convolutional neural network (CNN). In addition, a novel unsupervised transfer learning loss function is presented based on the maximum mean discrepancy (MMD), one of the state-of-the-art algorithms. It extends the MMD by considering the intermediate domain layers; therefore, it is called layered maximum mean discrepancy (LMMD). Another novelty is an RUL estimation transfer learning approach for different component types based on the data of accelerometers with low sampling rates (Chapter 6). It applies the feature extraction concepts of the classification approach: the presented intermediate domain and the convolutional layers. The features are then used as input for a long short-term memory (LSTM) network. The transfer learning is based on fixed feature extraction, where the trained convolutional layers are taken over. Only the LSTM network has to be trained again. The intermediate domain supports this transfer learning type, as it should be similar for different component types. In addition, it enables the practical usage of accelerometers with low sampling rates during transfer learning, which is an absolute novelty. All presented novelties are validated in detailed case studies using the example of bearings (Chapter 7). In doing so, their superiority over state-of-the-art approaches is demonstrated.
In the last decade, deep learning models for condition monitoring of mechanical systems increasingly gained importance. Most of the previous works use data of the same domain (e.g., bearing type) or of a large amount of (labeled) samples. This approach is not valid for many real-world scenarios from industrial use-cases where only a small amount of data, often unlabeled, is available.
In this paper, we propose, evaluate, and compare a novel technique based on an intermediate domain, which creates a new representation of the features in the data and abstracts the defects of rotating elements such as bearings. The results based on an intermediate domain related to characteristic frequencies show an improved accuracy of up to 32 % on small labeled datasets compared to the current state-of-the-art in the time-frequency domain.
Furthermore, a Convolutional Neural Network (CNN) architecture is proposed for transfer learning. We also propose and evaluate a new approach for transfer learning, which we call Layered Maximum Mean Discrepancy (LMMD). This approach is based on the Maximum Mean Discrepancy (MMD) but extends it by considering the special characteristics of the proposed intermediate domain. The presented approach outperforms the traditional combination of Hilbert–Huang Transform (HHT) and S-Transform with MMD on all datasets for unsupervised as well as for semi-supervised learning. In most of our test cases, it also outperforms other state-of-the-art techniques.
This approach is capable of using different types of bearings in the source and target domain under a wide variation of the rotation speed.
It is important to minimize the unscheduled downtime of machines caused by outages of machine components in highly automated production lines. Considering machine tools such as, grinding machines, the bearing inside of spindles is one of the most critical components. In the last decade, research has increasingly focused on fault detection of bearings. In addition, the rise of machine learning concepts has also intensified interest in this area. However, up to date, there is no single one-fits-all solution for predictive maintenance of bearings. Most research so far has only looked at individual bearing types at a time.
This paper gives an overview of the most important approaches for bearing-fault analysis in grinding machines. There are two main parts of the analysis presented in this paper. The first part presents the classification of bearing faults, which includes the detection of unhealthy conditions, the position of the error (e.g. at the inner or at the outer ring of the bearing) and the severity, which detects the size of the fault. The second part presents the prediction of remaining useful life, which is important for estimating the productive use of a component before a potential failure, optimizing the replacement costs and minimizing downtime.
In recent years, predictive maintenance tasks, especially for bearings, have become increasingly important. Solutions for these use cases concentrate on the classification of faults and the estimation of the Remaining Useful Life (RUL). As of today, these solutions suffer from a lack of training samples. In addition, these solutions often require high-frequency accelerometers, incurring significant costs. To overcome these challenges, this research proposes a combined classification and RUL estimation solution based on a Convolutional Neural Network (CNN) and a Long Short-Term Memory (LSTM) network. This solution relies on a hybrid feature extraction approach, making it especially appropriate for low-cost accelerometers with low sampling frequencies. In addition, it uses transfer learning to be suitable for applications with only a few training samples.