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Process engineering (PE) focuses on the design, operation, control and optimization of chemical, physical and biological processes and has applications in many industries. Process intensification (PI) is the key development approach in the modern process engineering. The theory of inventive problem solving (TRIZ) is today considered as the most comprehensive and systematically organized invention knowledge and creative thinking methodology. This paper analyses the opportunities of TRIZ application in PE and especially in combination with PI. In this context the paper outlines the major challenges for TRIZ application in PE, conceptualizes a possible TRIZ-based approach for process intensification and problem solving in PE, and defines the corresponding research agenda. It also presents the results of the original empirical innovation research in the field of solid handling in the ceramic industry, demonstrates a method for identification and prediction of contradictions and introduces the concept of the probability of contradiction occurrence. Additionally, it describes a technique of process mapping that is based on the function and multi-screen analysis of the processes. This technique is illustrated by a case study dealing with granulation process. The research work presented in this paper is a part of the European project “Intensified by Design® platform for the intensification of processes involving solids handling”.
The modern TRIZ is today considered as the most organized and comprehensive methodology for knowledge-driven invention and innovation. When applying TRIZ for inventive problem solving, the quality of obtained solutions strongly depends on the level of completeness of the problem analysis and the abilities of designers to identify the main technical and physical contradictions in the inventive situation. These tasks are more complex and hence more time consuming in the case of interdisciplinary systems. Considering a mechatronic product as a system resulting from the integration of different technologies, the problem definition reveals two kinds of contradictions: 1) the mono-disciplinary contradictions within a homogenous sub-system, e.g., only mechanical or only electrical; 2) the interdisciplinary contradictions resulting from the interaction of the mechatronic sub-systems (mechanics, electrics, control and software). This paper presents a TRIZ-based approach for a fast and systematic problem definition and contradiction identification, which could be useful both for engineers and students facing mechatronic problems. It also proposes some useful problem formulation tech-niques such as the System Circle Diagram, the enhancement of System Operator with the Evolution Patterns, the extension of MATChEM-IB operator with Infor-mation field and Human Interactions, as well as the Cause-Effect-Matrix.