Refine
Year of publication
Document Type
- Conference Proceeding (205)
Conference Type
- Konferenzartikel (205) (remove)
Is part of the Bibliography
- yes (205) (remove)
Keywords
- TRIZ (6)
- Finite-Elemente-Methode (5)
- Produktentwicklung (5)
- Konstruktion (4)
- Kühldecke (4)
- Raumklima (4)
- Stahl (4)
- injury (4)
- Innovation (3)
- Kerbe (3)
Institute
- Fakultät Maschinenbau und Verfahrenstechnik (M+V) (205) (remove)
Open Access
- Open Access (88)
- Closed Access (78)
- Closed (39)
- Bronze (17)
- Diamond (8)
- Grün (5)
- Gold (3)
Most recently, the federal government in Germany published new climate goals in order reach climate neutrality by 2045. This paper demonstrates a path to a cost optimal energy supply system for the German power grid until the year 2050. With special regard to regionality, the system is based on yearly myopic optimization with the required energy system transformation measures and the associated system costs. The results point out, that energy storage systems (ESS) are fundamental for renewables integration in order to have a feasible energy transition. Moreover, the investment in storage technologies increased the usage of the solar and wind technologies. Solar energy investments were highly accompanied with the installation of short-term battery storage. Longer-term storage technologies, such as H2, were accompanied with high installations of wind technologies. The results pointed out that hydrogen investments are expected to overrule short-term batteries if their cost continues to decrease sharply. Moreover, with a strong presence of ESS in the energy system, biomass energy is expected to be completely ruled out from the energy mix. With the current emission reduction strategy and without a strong presence of large scale ESS into the system, it is unlikely that the Paris agreement 2° C target by 2050 will be achieved, let alone the 1.5° C.
With recent developments in the Ukrainian-Russian conflict, many are discussing about Germany’s dependency on fossil fuel imports in its energy system, and how can the country proceed with reducing that dependency. With its wide-ranging consumption sectors, the electricity sector comes as the perfect choice to start with. Recent reports showed that the German federal government is already intending to have a fully renewable electricity by 2035 while exploiting all possible clean power options. This was published in the federal government’s climate emergency program (Easter Package) in early 2022. The aim of this package is to initiate a rapid transition and decarbonization of the electricity sector. The Easter Package expects an enormous growth of renewable energies to a completely new level, with already at least 80% renewable gross energy consumption, with extensive and broad deployment of different generation technologies on various scales. This paper will discuss this ambitious plan and outline some insights into this huge and rapidly increasing step, and show how much will Germany need in order to achieve this huge milestone towards a fully green supply of the electricity sector. Different scenarios and shares of renewables will be investigated in order to elaborate on preponed climate-neutral goal of the electricity sector by 2035. The results pointed out some promising aspects in achieving a 100% renewable power, with massive investments in both generation and storage technologies.
An import ban of Russian energy sources to Germany is currently being increasingly discussed. We want to support the discussion by showing a way how the electricity system in Germany can manage low energy imports in the short term and which measures are necessary to still meet the climate protection targets. In this paper, we examine the impact of a complete stop of Russian fossil fuel imports on the electricity sector in Germany, and how this will affect the climate coals of an earlier coal phase-out and climate neutrality by 2045.
Following a scenario-based analysis, the results gave a point of view on how much would be needed to completely rely on the scarce non-renewable energy resources in Germany. Huge amounts of investments would be needed in order to ensure a secure supply of electricity, in both generation energy sources (RES) and energy storage systems (ESS). The key findings are that a rapid expansion of renewables and storage technologies will significantly reduce the dependence of the German electricity system on energy imports. The huge integration of renewable energy does not entail any significant imports of the energy sources natural gas, hard coal, and mineral oil, even in the long term. The results showed that a ban on fossil fuel imports from Russia outlines huge opportunities to go beyond the German government's climate targets, where the 1.5-degree-target is achieved in the electricity system.
Im Rahmen einer Master Thesis wurde ausgehend von einem vorhandenen System On Chip Design, welches eingehende EKG-Datensignale verarbeitet, das bestehende System so erweitert dass es komplett über den standardisierten SPI-Bus steuerbar und auslesbar ist.
Accelerated transformation of the society and industry through digi-talization, artificial intelligence and other emerging technologies has intensified the need for university graduates that are capable of rapidly finding breakthrough solutions to complex problems, and can successfully implement innovation con-cepts. However, there are only few universities making significant efforts to com-prehensively incorporate creative and systematic tools of TRIZ (theory of in-ventive problem solving) and KBI (knowledge-based innovation) into their de-gree structure. Engineering curricula offer little room for enhancing creativity and inventiveness by means of discipline‐specific subjects. Moreover, many ed-ucators mistakenly believe that students are either inherently creative, or will in-evitably obtain adequate problem-solving skills as a result of their university study. This paper discusses challenges of intelligent integration of TRIZ and KBI into university curricula. It advocates the need for development of standard guidelines and best-practice recommendations in order to facilitate sustainable education of ambitious, talented, and inventive specialists. Reflections of educa-tors that teach TRIZ and KBI to students from mechanical, electrical, process engineering, and business administration are presented.
The purpose of this study was to 1) compare knee joint kinematics and kinetics of fake-and-cut tasks of varying complexity in 51 female handball players and 2) present a case study of one athlete who ruptured her ACL three weeks post data collection. External knee joint moments and knee joint angles in all planes at the instance of the peak external knee abduction moment (KAM) as well as moment and angle time curves were analyzed. Peak KAMs and knee internal rotation moments were substantially higher than published values obtained during simple change-of-direction tasks and, along with flexion angles, differed significantly between the tasks. Introducing a ball reception and a static defender increased joint loads while they partially decreased again when anticipation was lacking. Our results suggest to use game-specific assessments of injury risk while complexity levels do not directly increase knee loading. Extreme values of several risk factors for a post-test injured athlete highlight the need and usefulness of appropriate screenings.
In thin-layer chromatography, fiber-bundle arrays have been introduced for spectral absorption measurements in the UV-region. Using all-silica fiber bundles, the exciting light will be detected after re-emission on the plate with a fiberoptic spectrometer. In addition, fluorescence light can be detected which will be masked by the re-emitted light. Therefore, it is helpful to separate the absorption and fluorescence on the TLC-plate. A modified three-array assembly has been developed: using one array for detection, the two others are used for excitation with broadband band deuterium-light and with UV-LEDs adjusted to the substances under test. As an example, the quantification of glucosamine in nutritional supplements or spinach leaf extract will be described. Using simply heating of the amino-plate for derivation, the reaction product of Glucosamine can be detected sensitively either by light absorption or by fluorescence, using the new fiber-optic assembly. In addition, the properties of the new 3-row fiber-optic array and the commercially available UV-LEDs will be shown, in the interesting wavelength region for excitation of fluorescence, from 260 nm to 360 nm. The squint angle having an influence on coupling efficiency and spatial resolution will be measured with the inverse farfield method. Some properties of UV-LEDs for analytical applications will be described and discussed, too.
Die Hochschule Offenburg begleitet seit Juli 2006 in Zusammenarbeit mit dem Fraunhofer ISE in Freiburg, die solar unterstützte Klimatisierung der Festo AG & Co. KG in Esslingen im Rahmen des Forschungsvorhabens Solarthermie2000plus. Dabei wurde die bereits bestehende Adsorptionskälteanlage, die bisher mit Gaskesseln und Kompressorenabwärme betrieben wurde, durch eine Solaranlage als dritte Wärmequelle ergänzt.
Eine neue Prozessidee zur Auftrennung racemischer Wirkstoffe unter Verwendung nanoskaliger AlO(OH)‐Hohlkugeln als Adsorbens und überkritischen Kohlenstoffdioxides (sc‐CO2) als Lösungsmittel wird vorgestellt. Zur Auslegung des Prozesses werden Untersuchungen zur Abscheidung der racemischen Wirkstoffe (RS)‐Flurbiprofen, (RS)‐Ibuprofen, (RS)‐Ketoprofen und den reinen Enantiomeren (R)‐Flurbiprofen, (S)‐Ibuprofen und (S)‐Ketoprofen an AlO(OH)‐Hohlkugeln präsentiert und bewertet. Zudem werden Adsorptionsdaten von gasförmigem CO2 an den Hohlkugeln und kommerziellen AlO(OH)‐Partikeln, die mit einer Magnetschwebewaage ermittelt wurden, verglichen. Abschließend werden erste Ergebnisse von orientierenden Versuchen zur Adsorption von racemischem Flurbiprofen aus sc‐CO2 an den Hohlkugeln vorgestellt.
Digital libraries are providing an increasing amount of data, which is normally structured in a classical way by documents and described by metadata as keywords. The data, even in scientific systems such as digital libraries and virtual research environments, will contain a great amount of noise or information unnecessary for our personal interests. Although there has been a lot of progress in the field of information retrieval, search techniques and other content finding methods, there is still much to be done in the field of information retrieval based on user behavior. This paper presents an approach deployed in the Humboldt Digital Library (HDL) to facilitate the retrieval of relevant information to the users of the system, making recommendations of paragraphs based on their profile and the behavior of other users who share similar profiles. The Humboldt digital library represents an innovative system of open access to the legacy of Alexander von Humboldt in a digital form on the Internet (www.avhumboldt.net). It contributes to the key question, how to present interconnected data in a proper form using information technologies.
Thin-layer chromatography is a rapid and reliable working method for quantification of mycotoxins which is suitable for checking EC legislation aflatoxin limits for dried figs without an RP-18 pre-column cleaning step. We describe normal-phase chromatography on silica gel plates with 2.4:0.05:0.1:0.05 ( v/v ) methyl t -butyl ether-water-methanol-cyclohexane as mobile phase and reversed-phase chromatography on RP-18 plates with methanol-4% aqueous ZnSO 4 solution-ethyl methyl ketone 15:15:3 ( v/v ) as mobile phase. Sample pretreatment was by modified QuEChERS (Quick, Easy, Cheap, Effective, Rugged, Safe) extraction with tetrahydrofuran or acetone. NaCl was used as QuEChERS salt. Response was a linear function of amount chromatographed in the ranges 3 to 100 pg per zone for aflatoxins B 2 and G 2 , 10 to 350 pg per zone for the aflatoxins B 1 and G 1 , and 0.25 to 2.5 ng per zone for ochratoxin A. Quantification limits for the aflatoxins were between 13 and 35 pg per zone (equivalent to 1.5 and 2.4 ppb, taking the pre-treatment procedure into account). Ochratoxin A was detectable with a limit of quantification of 970 pg per zone, corresponding to 56 ppb in the sample. Normal phase and RP-18 separations work rapidly, reliably, and at low cost. They are also suitable for checking the content of the mycotoxins patulin, penicillic acid, zearalenone, and deoxynivalenol.
Grey-box modelling combines physical and data-driven models to benefit from their respective advantages. Neural ordinary differential equations (NODEs) offer new possibilities for grey-box modelling, as differential equations given by physical laws and neural networks can be combined in a single modelling framework. This simplifies the simulation and optimization and allows to consider irregularly-sampled data during training and evaluation of the model. We demonstrate this approach using two levels of model complexity; first, a simple parallel resistor-capacitor circuit; and second, an equivalent circuit model of a lithium-ion battery cell, where the change of the voltage drop over the resistor-capacitor circuit including its dependence on current and State-of-Charge is implemented as NODE. After training, both models show good agreement with analytical solutions respectively with experimental data.
Lithium-ion batteries show strongly nonlinear behaviour regarding the battery current and state of charge. Therefore, the modelling of lithium-ion batteries is complex. Combining physical and data-driven models in a grey-box model can simplify the modelling. Our focus is on using neural networks, especially neural ordinary differential equations, for grey-box modelling of lithium-ion batteries. A simple equivalent circuit model serves as a basis for the grey-box model. Unknown parameters and dependencies are then replaced by learnable parameters and neural networks. We use experimental full-cycle data and data from pulse tests of a lithium iron phosphate cell to train the model. Finally, we test the model against two dynamic load profiles: one consisting of half cycles and one dynamic load profile representing a home-storage system. The dynamic response of the battery is well captured by the model.
Mit gleichem kommunalem Mehrzweck-Fahrzeug (Abb. 1) wurden mehrere Fahrzyklen mit konventionellem Dieselantrieb und mit parallelem diesel-elektrischem Hybridantrieb simuliert. Aus den Ergebnissen der realen Fahrzyklen mit konventionellem Dieselmotorantrieb ließen sich die Kraftstoffeinsparpotenziale mit dem Hybridmotor und den verschiedenen Maßnahmen wie Start-Stopp, Rekuperation und Boost ermitteln. Selbst bei diesem Kommunalfahrzeug lassen sich Kraftstoffeinsparungen bis über 20 % nachweisen, obwohl die Fahrzyklen für Hybridanwendungen nicht besonders attraktiv sind. Deutlich höhere Potenziale liegen beispielsweise bei Gabelstaplern und Baumaschinen vor.
Vortex breakdown phenomena in rotating fluids are investigated both theoretically and experimentally. The fluid is contained in a cone between two spherical surfaces. The primary swirling motion is induced ba the rotating lower boundary. The upper surface can be fixed with non-slip condition or can be a stress-free surface. Depending on these boundary conditions and on the Reynolds number, novel structures of recirculation zones are realized. The axisymmetric flow patterns are simulated numerically by a finite difference method. Experiments are done to visualize the topological structure of the flow pattern and to observe the existence ranges of the different recirculating flows. The comparison between theory and experiment shows good agreement with respect to the topological structure of the flow.
Bei thermischen Konvektionsströmungen ist der Einfluß von Geometrie und Randbedingungen für die Strömungsform und den konvektiven Wärmetransport von wesentlicher Bedeutung. Mit Hilfe der optischen Strömungsmeßtechnik (Differentialinterferometrie) wurde die freie Konvektion in einem quaderförmigen Behälter mit seitlicher Beheizung untersucht. Der Aufbau und die Experimente werden beschrieben. Die quantitative Auswertung von Dichte- und Temperaturfeldern aus den Differentialinterferogrammen wird aufgezeigt und der Einfluß unterschiedlicher Randbedingungen wie feste und freie Oberfläche auf die Strömungsform und den Wärmetransport dargelegt. Die eingesetzte Differentialinterferometrie zeigt aufgrund ihrer Anpassungsfähigkeit an die jeweiligen Versuchsbedingungen und durch den einfachen Aufbau spezifische Vorteile gegenüber dem Mach-Zehnder Interferometer.
Within this work, the benefits of using predictive control methods for the operation of Adsorption Cooling Machines (ACMs) are shown on a simulation study. Since the internal control decisions of series-manufactured ACMs often cannot be influenced, the work focuses on optimized scheduling of an ACM considering its internal functioning as well as forecasts for load and driving energy occurrence. For illustration, an assumed solar thermal climate system is introduced and a system model suitable for use within gradient-based optimization methods is developed. The results of a system simulation using a conventional scheme for ACM scheduling are compared to the results of a predictive, optimization-based scheduling approach for the same exemplary scenario of load and driving energy occurrence. The benefits of the latter approach are shown and future actions for application of these methods for system control are addressed.
Skills, abilities and capability of our freshmen are increasingly heterogeneous, regarding age, attained levels of education and motivational aspects. Additionally, students tend to recoil from subjects dealing with mathematical backgrounds. As a result high, drop-out numbers are a huge problem in technical degree programs.
Since mechanics is based on physics and mathematics our students face enormous difficulties. To deal with them, a form of teaching and learning has been developed that is composed of the following arrangements:
1. Problems and tasks of different levels are solved during lessons. The access to theoretical issues is being developed by or rather as a result of solving these problems. By doing so, especially students with yet insufficient skills are enabled to develop their methodological skills.
2. Challenging students to independently transfer these skills on other problems is helpful. At the end of each lecture two students are selected randomly. Each of them is faced with an exercise they have to solve and present at the beginning of the next lecture. Because of small student numbers, chances are high that every student participates at least once by the end of semester. Surveys show that particularly weaker students benefit from that kind of model learning.
3. We are surrounded by mechanical issues. Given that, students are presented with “every-day-life” problems which students can apply their theoretical knowledge on. The problems are analyzed by groups of students, which leads to an enhanced and reflective perception of each and every one. Some examples are: “A broomstick in equilibrium”, “Sensitive cups”, “Transforming a roman basilica into a gothic cathedral”.
4. All lectures have been filmed by the staff of the Information Center of the Offenburg University during the previous term. Additionally to the notes taken by the students individually during the lectures, these recordings are helpful in the process of preparation and post-processing of the material. The recordings are accessible via the university’s learning management system “Moodle”.
Surveys show that students benefit from the great variety of the provided, interactive learning arrangements. It is interesting to discover that students not only take positive advantages in the lecture “mechanics 1/statics” but tend to transfer these positive experiences on other subjects.
Wie man die Vorlesung "Technische Mechanik 1 - Statik" für alle Beteiligten dynamisch gestaltet
(2017)
Lehrende nehmen vielfältige Veränderungen, insbesondere bei Studienanfängern wahr: Vorkenntnisse, Aufnahme- und Konzentrationsfähigkeit werden zunehmend heterogener. In der Vorlesung „Technische Mechanik 1“ wurde darauf konstruktiv reagiert, indem der Ablauf und die Struktur verändert wurden. Aufgaben und ihre Lösungen stehen im Mittelpunkt des Unterrichts. Neben der Lehrenden als aktiv Handelnde wird jeder Studierende im Lauf des Semesters in den Ablauf integriert und muss individuelle Lösungen der verteilten Aufgaben präsentieren. Im Vergleich entwickeln die Studierenden durch „Lernen am Modell“ dadurch ihre methodischen und fachlichen Fähigkeiten weiter. Um den Studierenden die Relevanz der behandelten Themenbereiche zu verdeutlichen wurden spezielle Aufgaben mit einem lebensweltlichem Bezug entwickelt. Befragungen zeigen, dass die Studierenden von den vielfältigen interaktiven Lernangeboten profitieren und die entwickelten Kompetenzen auch auf andere Lernsituationen übertragen.
The contribution of the RoofKIT student team to the SDE 21/22 competition is the extension of an existing café in Wuppertal, Germany, to create new functions and living space for the building with simultaneous energetic upgrading. A demonstration unit is built representing a small cut-out of this extension. The developed energy concept was thoroughly simulated by the student team in seminars using Modelica. The system uses mainly solar energy via PVT collectors as the heat source for a brine-water heat pump (space heating and hot water). Energy storage (thermal and electrical) is installed to decouple generation and consumption. Simulation results confirm that carbon neutrality is achieved for the building operation, consuming and generating around 60 kWh/m2a.
Process engineering focuses on the design, operation, control and optimization of chemical, physical and biological processes and has applications in many industries. Process Intensification is the key development approach in the modern process engineering. The proposed Advanced Innovation Design Approach (AIDA) combines the holistic innovation process with the systematic analytical and problem solving tools of the theory of inventive problem solving TRIZ. The present paper conceptualizes the AIDA application in the field of process engineering and especially in combination with the Process Intensification. It defines the AIDA innovation algorithm for process engineering and describes process mapping, problem ranking, and concept design techniques. The approach has been validated in several industrial case studies. The presented research work is a part of the European project “Intensified by Design® platform for the intensification of processes involving solids handling”.
The title expresses goals the Kansas Geological Survey (KGS) has been working toward for some time. This report extends concepts and objectives developed while working on an earlier effort for effective interactive digital maps on the Internet. That work was reported to the 1998 DMT Workshop in Champaign, Illinois (Ross, 1998). The current project goes beyond previous efforts that focused on methods for serving the contents of a geographic information system (GIS); the points, lines, and polygons representing features of the digital geologic map and the data in the attribute tables of the GIS describing those features.
Schulgebäude im Liegenschaftsbestand vieler Kommunen treten in den vergangenen Jahren immer stärker ins Interesse der Öffentlichkeit. Viele der Gebäude stammen aus den 70-er oder 80-er Jahren und stehen im Rahmen der Bestandserhaltung für Modernisierungsmaßnahmen an. Insbesondere die hohen Betriebskosten für die Heizung hatten bisher Maßnahmen für den winterlichen Wärmeschutz in den Vordergrund gestellt. Die verstärkt auftretenden sommerlichen Extremtemperaturen an Unterrichtstagen der vergangenen Jahre zeigen zudem einen Handlungsbedarf im Bereich des sommerlichen Wärmeschutzes auf. Für die Aufgaben des Gebäudemanagements und zur Umsetzung eines energieeffizienten Gebäudebetriebs zeigen sich immer stärker die Vorteile einer vielseitig einsetzbaren Gebäudeautomation, die über zentrale Stellen des FM (z.B. Technisches Rathaus) zugänglich ist.
A former remote area power supply was converted to a smart cogeneration subnet with combined heat and power to develop and validate a forecast based energy management at the University of Applied Sciences in Offenburg/Germany. Locally processed weather forecasts and forecasted demand profiles are integrated to allow a precise reaction to changes of fluctuating power sources, changes in scheduled demand profiles and to improve the energy efficiency of the supply. The management of the electrical and thermal storages is influenced by the forecasted energy contributions and the forecasted demand. Further approaches should improve the accuracy of forecasting algorithms and integrate parameter models gained of a detailed monitoring to realize predictive controllers.
In this paper we report on further success of our work to develop a multi-method energy optimization which works with a digital twin concept. The twin concept serves to replicate production processes of different kinds of production companies, including complex energy systems and test market interactions to then use them for model predictive optimizing. The presented work finally reports about the performed flexibility assessment leading to a flexibility audit with a list of measures and the impact of energy optimizations made related to interactions with the local power grid i.e., the exchange node of the low voltage distribution grid. The analysis and continuous exploration of flexibilities as well as the exchange with energy markets require a “guide” leading to continuous optimization with a further tool like the Flexibility Survey and Control Panel helping decision-making processes on the day-ahead horizon for real production plants or the investment planning to improve machinery, staff schedules and production
infrastructure.
Meeting the requirements of smart grids local, decentralized subnets will offer additional potentials to stabilize and compensate the utility grid mainly on the low voltage level. In a quite complex configuration these decentralized energy systems are combined power, heat and cooling power distributions. According to the regional and local availability of renewable energy sources advanced energy management concepts should consider climatic conditions as well as the state of the interacting utility grid and consumption profiles. The approach uses demonstrational setups to develop a forecast based energy management for trigeneration subnets by taking into account the running conditions of local electrical and thermal energy conversion units. This should lead to the best coverage of the demand and supporting/stabilizing the utility grid at the same time. For the first of three demonstrational projects the priorities of the subnet are given with the maximization of the CHP operation to substitute a major part of the heating and cooling power delivered by electric heaters or compression chillers.
Sustainable Aspects force a building manager to continuous observation of actual states and developments concerning building use, energy and media flows.In the presented approach a communication structure was built up to use different software applications and tools in order to optimize the operation of the building.
The PHOTOPUR project aims to develop a photocatalytic process as a type of AOPs (Advanced Oxidation Processes) for the elimination of plant protection products (PPP) of the cleaning water used to wash sprayers. At INES a PV based energy supply for the photocatalytic cleaning system was developed within the framework of two bachelor theses and assembled as a demonstration unit. Then the system was step by step extended with further process automation features and pushed to a remote operating device. The final system is now available as a mobile unit mounted on a lab table. The latest step was the photocatalytic reactor module which completed the first PHOTOPUR prototype. The system is actually undergoing an intensive testing phase with performance checks at the consortium partners. First results give an overview about the successful operation.
Three real-lab trigeneration microgrids are investigated in non-residential environments (educational, office/administrational, companies/production) with a special focus on domain-specific load characteristics. For accurate load forecasting on such a local level, à priori information on scheduled events have been combined with statistical insight from historical load data (capturing information on not explicitly-known consumer behavior). The load forecasts are then used as data input for (predictive) energy management systems that are implemented in the trigeneration microgrids. In real-world applications, these energy management systems must especially be able to carry out a number of safety and maintenance operations on components such as the battery (e.g. gassing) or CHP unit (e.g. regular test runs). Therefore, energy management systems should combine heuristics with advanced predictive optimization methods. Reducing the effort in IT infrastructure the main and safety relevant management process steps are done on site using a Smart & Local Energy Controller (SLEC) assisted by locally measured signals or operator given information as default and external inputs for any advanced optimization. Heuristic aspects for local fine adjustment of energy flows are presented.
The twin concept is increasingly used for optimization tasks in the context of Industry 4.0 and digitization. The twin concept can also help small and medium-sized enterprises (SME) to exploit their energy flexibility potential and to achieve added value by appropriate energy marketing. At the same time, this use of flexibility helps to realize a climate-neutral energy supply with high shares of renewable energies. The digital twin reflects real production, power flows and market influences as a computer model, which makes it possible to simulate and optimize on-site interventions and interactions with the energy market without disturbing the real production processes. This paper describes the development of a generic model library that maps flexibility-relevant components and processes of SME, thus simplifying the creation of a digital twin. The paper also includes the development of an experimental twin consisting of SME hardware components and a PLC-based SCADA system. The experimental twin provides a laboratory environment in which the digital twin can be tested, further developed and demonstrated on a laboratory scale. Concrete implementations of such a digital twin and experimental twin are described as examples.
Die gefährliche Wirkung von Kerben auf Konstruktionsteile bei Dauerbeanspruchungen ist dem Konstrukteur bekannt. Trotzdem sind viele in der Praxis beobachteten Schadensbilder an Passverzahnungen fast durchweg auf nicht genügend berücksichtigte Kerbwirkung infolge der konstruktiv bedingten Mehrfachkerben zurückzuführen. Die hohen Anforderungen vor allem an Drehmoment übertragende und hochbeanspruchte Konstruktionsteile zwingen uns, der Frage der Kerbwirkungen sowie Maßnahmen zu deren Milderung erhöhte Aufmerksamkeit zu widmen. Der vorliegende Beitrag beschreibt erste Untersuchungsergebnisse mit der Finite-Elemente-Methode (FEM) zur Ermittlung der Kerbwirkung an den Übergangsstellen für die nach DIN 5480 genormten Passverzahnungen mit freiem Auslauf bei Torsion und Biegung. Die rechnerisch abgeschätzten Form- und Kerbwirkungszahlen an Passverzahnungen werden mit experimentellen Kerbwirkungszahlen aus den Ermüdungsversuchen verglichen. Das Ziel ist es, den Stand der Technik hinsichtlich der Berechnung der Tragfähigkeit und Ermüdungsfestigkeit bei Passverzahnungen weiterzuentwickeln und die neu gewonnenen Form- und Kerbwirkungszahlen in die Berechnungsvorschriften DIN 743 und DIN 5466 einzubinden.
Die hohen Anforderungen vor allem an Drehmoment übertragende und mehrfachgekerbte Profilwellen im konstruktiven Umfeld moderner Maschinen zwingen uns, der Frage der Kerbwirkungen sowie Maßnahmen zu deren Milderung erhöhte Aufmerksamkeit zu widmen. Während die Kerbwirkung der geometrischen Einzelkerben bereits recht eingehend erforscht ist, liegen wesentlich komplexere Verhältnisse bei Mehrfachkerben vor, die durch die gegenseitige Beeinflussung mehrerer benachbarter Kerben entstehen. Der hier vorliegende Beitrag beschreibt erste Untersuchungsergebnisse mit der Finite-Elemente-Methode (FEM) zur gegenseitigen Wechselwirkung zweier Kerbformen "Sicherungsringnut und Zahnfußrundung" bei Zahnwellen mit Evolventenflanken nach DIN 5480. Diese Kerbkombination tritt in der Praxis häufig auf. Entsprechende Formzahldiagramme und Gestaltungshinweise werden angegeben und Näherungsformeln für die genauere Formzahlbestimmung je nach Belastungsart aufgestellt.
Im Rahmen der Konstruktionsausbildung an der Hochschule Offenburg wird die Lehre im Fach Technische Dokumentation fortlaufend optimiert. In der vorliegenden Laborstudie wurde das visuelle Wahrnehmen von 34 Maschinenbaustudierenden (2w + 32m) im Alter von 19 bis 29 Jahren mithilfe der Eye-Tracking-Technik und einer Videokamera bei der Analyse einer Baugruppenzeichnung beobachtet.
Viele hochbeanspruchte Bauteile müssen zur Erfüllung ihres konstruktiven Zwecks mit Durchdringungskerben versehen werden. Infolge der gegenseitigen Wechselwirkung gelten für die Kerbwirkung dieser Art von Mehrfachkerben andere Gesetzmäßigkeiten als bei Einzelkerben. Die Weiterentwicklung der Lehre von der Tragfähigkeitsberechnung höchstbeanspruchter Maschinenelemente macht es notwendig, sich mit der Durchdringungskerbwirkung eingehend zu befassen. Thum und Svenson [1] entwickelten im Jahr 1949 ein Näherungsverfahren zur Abschätzung der Formzahl an einem zugbelasteten Stab mit Durchdringungskerben. In vielen Lehrbüchern findet dieses Verfahren Anwendung. Aus heutiger Sicht erscheint die Eignung der aus diesem Ansatz erzielten Ergebnisse als dringend überprüfungswürdig. Das thum’sche Verfahren wird unter die Lupe genommen. Der hier vorliegende Beitrag präsentiert mit Hilfe der Finiten-Elemente-Methode (FEM) neue Untersuchungsergebnisse an zugbeanspruchten Stäben mit Halbkreisnut und überlagerter Querbohrung. Diese ergaben, dass die Berechnung nach [1] Lücken aufweist. Ihr Ansatz stellt für den heutigen Entwicklungsstand eine mit zu großen Abweichungen behaftete Näherungshypothese dar.
Der hier vorliegende Beitrag beschreibt die mit der Finite-Elemente-Methode (FEM) gewonnenen Untersuchungsergebnisse zur Bestimmung von Stützziffern und Kerbwirkungszahlen bei Getriebewellen. Es handelt sich dabei zum einen um die Kerbüberlagerung einer umlaufenden Halbkreisnut in Kombination mit überlagerter Querbohrung. Da zur Bestimmung der Stützwirkungszahlen die Berechnung der bezogenen Spannungsgradienten in Tiefenrichtung benötigt wird, wurden die Parameter der Kerbgeometrie (der Umlaufnutradius sowie der Querbohrungsdurchmesser) variiert. Als Ergebnis dieser Arbeit wurde festgehalten, dass sich die Formzahl infolge der Durchdringungskerbe im Vergleich zur Formzahl einer Einzelkerbe (z. B. Umlaufnut oder Querbohrung) erhöht und dementsprechend erhöht sich die Kerbwirkungszahl deutlich im Vergleich zu einer Einzelkerbe. Die numerisch erfassten Kerbwirkungszahlen
an den erforschten Durchdringungskerben wurden mit analytischen Ansätzen aus der Fachliteratur verglichen. Entsprechende Diagramme und Zahlenwerte werden zur Abschätzung der Kerbwirkungs- und Stützzahlen je nach Belastungsart Torsion, Biegung und Zug/Druck angegeben.
Der vorliegende Beitrag beschreibt erste Untersuchungsergebnisse an Wellenabsätzen mit im Kerbgrund überlagerter Schrägbohrung, mit Hilfe der Finite-Elemente-Methode (FEM). Als Beispiel hierfür können Walzen mit Heizkanälen in Walzwerken, Turbinen- und Kurbelwellen genannt werden. Es ist nicht bekannt, welche Spannungserhöhung die Schrägbohrung im Wellenabsatz hervorruft. In den Normen oder Richtlinien sind keine Angaben über Formzahlen für diese Kerbkombination vorhanden. Deshalb werden die Formzahlen für unterschiedliche schräggebohrte Wellenabsätze je Belastungsart ermittelt, ausgewertet und entsprechende Formzahldiagramme und Gestaltungshinweise angegeben.
In diesem Beitrag wird die Anwendbarkeit von bereits in der Literatur beschriebenen und in der Praxis bewährten Entlastungsgeometrien für Wellenabsätze auf Zahnwellen mit freiem Auslauf mit der Methode der Finiten Elemente FEM untersucht. Dabei zeigte sich, dass eine direkte Verwendung der bestehenden Vorschläge nicht immer möglich war. Deshalb wurden diese Entlastungsnuten und -übergänge für eine beanspruchungsgerechte Anwendung im Bereich der Zahnwellen modifiziert und optimiert. Basierend auf den dabei erzielten Ergebnissen wurden neue konstruktive Möglichkeiten zur günstigsten Ausprägung der freien Auslaufgestaltung entwickelt und erforscht. Der beobachtete merkliche Abfall der Kerbspannung infolge von Entlastungsmöglichkeiten soll dem Konstrukteur einen Anlass geben, diese häufiger anzuwenden. Die Industrie, insbesondere kleinere Betriebe, können mithilfe der in diesem Aufsatz vorliegenden Erkenntnisse durch optimierte Dimensionierung der Profiwellen Kosten und Bauteilgewicht sparen.
Die scharfkantig eingestochenen Sicherungsringnuten (SR-Nut) in Profilwellen (Zahn- und Keilwellen) bewirken höhere Kerbwirkung. Diese ergibt sich infolge der Überlagerung zwischen SR-Nutradius und Zahnfussradius speziell bei Torsionsbeanspruchung unter Beachtung der Einflüsse der Zähnezahl z, des Bezugsdurchmessers dB und des Moduls m. Eine Möglichkeit zur Minderung dieser Kerbwirkung besteht in der absichtlichen Anbringung von umlaufenden Zusatzkerben, symmetrisch vor und hinter der nach DIN 471 genormte Hauptkerbe. Die vorliegende Arbeit soll einen weiteren Beitrag zu dem noch wenig erforschten Thema "Entlastungsnuten an Profilwellen" bringen. Der Beitrag beschreibt die numerischen Ergebnisse einer ersten Untersuchung, die bei der Entlastung von SR-Nuten auf Zahnwellen bei Zug/Druck, Biegung und Torsion entstehen. Die Ermittlung der entlastenden Wirkung erfolgt mittels der Finite-Elemente-Methode (FEM). Die Untersuchung der Kerbformzahlen und ihrer Verringerung in Abhängigkeit von den geometrischen Parametern der Zahnwelle der SR-Nut und der Entlastungkerbe sowie die daraus optimierten Ergebnisse stellen dabei das zentrale Thema dar. Die Ergebnisse werden als Diagramme und Gestaltungshinweise angegeben. Die Untersuchungen zeigen, dass sich mithilfe von Entlastungskerben mit den optimalen Geometrieverhältnissen Spannungsformzahlreduktionen bis zu ca 35% bei Zug/Druck oder Biegung bzw. ca 30% bei Torsion ermöglichen lassen. Die erzielte Entlastungswirkung ist vom Kerbtiefenverhältnis, von der Form und Lage der Entlastungsnut, vom Bundlängenverhaltnis, vom Kerbabstand zwischen Nutradius und Zahnfussradius sowie von der Belastungsart abhängig.