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In the present paper, the influence of locally varying microstructures in case of an AlSi12 cast aluminium alloy is investigated by means of extracting the test pieces from different removal positions and low cycle fatigue tests. The temperature-dependent damage mechanisms, the material specific defect types, sizes and their influence on the fatigue properties of two AlSi7 and AlSi12 cast aluminium alloys are studied. An extreme value statistics methodology is applied to predict maximum defect sizes expected in a critical surface volume from two-dimensional metallographic micrographs. A damage map for the AlSi12 cast aluminium alloy is presented explaining the influence of the temperature- and load-dependent damage mechanisms on the observed isothermal and thermomechanical lifetime behavior.
In this work, the influence of superimposed high cycle fatigue on the LCF/HCF and TMF/HCF lifetime is investigated for two cast aluminium alloys of the types AlSi7 and AlSi12. The replica technique is used to examine the short crack growth behavior under pure LCF and LCF/HCF loading. The observed short crack growth evolution explains the observed lifetime reduction with increasing HCF amplitudes.
Detailed material investigations of the fatigue behavior of two cast aluminium alloys used in combustion engines are presented. The network of intermetallic phases of both aluminium alloys is characterized by means of detailed energy dispersive X-ray spectroscopy. In order to investigate the temperature-dependent fatigue behavior of the materials, tensile, low cycle and thermomechanical fatigue tests are performed over a wide temperature and loading range. The influence of the temperature dependence on the experimental results is discussed.
In this paper fatigue crack closure under in-phase and out-of-phase thermomechanical fatigue (TMF) loading is studied using a temperature dependent strip yield model. It is shown that fatigue crack closure is strongly influenced by the phase relation between mechanical loading and temperature, if the temperature difference goes along with a temperature dependence of the yield stress. In order to demonstrate the effect of the temperature dependent yield stress, the influence of in-phase and out-of-phase TMF loading is studied for a polycrystalline nickel-base superalloy. By using a mechanism based lifetime model, implications for fatigue lives are demonstrated.