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In der vorliegenden Arbeit werden mikrostruktur- und mechanismusbasierte Werkstoffmodelle zur Beschreibung des Deformations- und Lebensdauerverhaltens von thermomechanisch beanspruchten Graugusswerkstoffen vorgestellt.
Mit den Modellen wird das zyklische Deformations- und Lebensdauerverhalten verschiedener Graugusswerkstoffe für einachsig belastete Ermüdungsproben und für die Zylinderköpfe von Dieselmotoren vorhergesagt.
In this paper, the initial multiaxial yield behavior of three different gray cast iron materials with lamellar shaped graphite inclusions is numerically investigated by means of the finite-element method. Therefore, volume elements including the real microstructure of the materials are loaded bi- and triaxially beyond macroscopic yield. The shape of the obtained yield surfaces are compared to the surfaces of four continuum models which, amongst others, are proposed in literature to describe the inelastic behavior of gray cast iron with lamellar shaped graphite inclusions. It is found that the presented continuum models and the macroscopic yield surfaces obtained with microstructure-based finite-element models deviate. Furthermore, the initial inelastic flow direction is computed at the onset of macroscopic yielding. The analysis show that the inelastic flow is normal to the yield surface.
A new yield function for lamellar gray cast iron materials is proposed. The new model is able to describe the results of recently performed microstructure-based finite-element computations that resolve the three dimensional yield surface of three different gray cast irons. The yield function requires only the yield stress in tension and compression of the respective material as model parameters. Furthermore, the algorithmic formulation of the new model is assessed for numerical robustness and efficiency.