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Application of a Mechanism-Based Short Crack Growth Model for the Fatigue Analysis of an Engine Cylinder Block Including Low-Frequency Thermal and High-Frequency Dynamic Loading

  • Cast aluminum cylinder blocks are frequently used in gasoline and diesel internal combustion engines because of their light-weight advantage. However, the disadvantage of aluminum alloys is their relatively low strength and fatigue resistance which make aluminum blocks prone to fatigue cracking. Engine blocks must withstand a combination of low-cycle fatigue (LCF) thermal loads and high-cycleCast aluminum cylinder blocks are frequently used in gasoline and diesel internal combustion engines because of their light-weight advantage. However, the disadvantage of aluminum alloys is their relatively low strength and fatigue resistance which make aluminum blocks prone to fatigue cracking. Engine blocks must withstand a combination of low-cycle fatigue (LCF) thermal loads and high-cycle fatigue (HCF) combustion and dynamic loads. Reliable computational methods are needed that allow for accurate fatigue assessment of cylinder blocks under this combined loading. In several publications, the mechanism-based thermomechanical fatigue (TMF) damage model DTMF describing the growth of short fatigue cracks has been extended to include the effect of both LCF thermal loads and superimposed HCF loadings. This approach is applied to the finite life fatigue assessment of an aluminum cylinder block. The required material properties related to LCF are determined from uniaxial LCF tests. The additional material properties required for the assessment of superimposed HCF are obtained from the literature for similar materials. The predictions of the model agree well with engine dyno test results. Finally, some improvements to the current process are discussed.show moreshow less

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Metadaten
Document Type:Conference Proceeding
Conference Type:Konferenzartikel
Zitierlink: https://opus.hs-offenburg.de/8066
Bibliografische Angaben
Title (English):Application of a Mechanism-Based Short Crack Growth Model for the Fatigue Analysis of an Engine Cylinder Block Including Low-Frequency Thermal and High-Frequency Dynamic Loading
Conference:WCX SAE World Congress Experience (April 18-20, 2023 : Detroit Michigan, United States)
Author:Radwan Hazime, Ali-Alhadi Kobaissy, Thomas SeifertStaff MemberORCiDGND, Qichao Zheng, Cherng-Chi Chang
Year of Publication:2023
Date of first Publication:2023/04/11
Page Number:6
Parent Title (English):SAE Technical Papers
Issue:2023-01-0595
ISSN:0148-7191
DOI:https://doi.org/10.4271/2023-01-0595
URL:https://saemobilus.sae.org/content/2023-01-0595/
Language:English
Inhaltliche Informationen
Institutes:Fakultät Maschinenbau und Verfahrenstechnik (M+V)
Institutes:Bibliografie
DDC classes:600 Technik, Medizin, angewandte Wissenschaften
GND Keyword:Festigkeit; Materialermüdung; Rissausbreitung
Tag:High-Cycle Fatigue; Low-Cycle Fatigue
Formale Angaben
Relevance:Konferenzbeitrag: h5-Index > 30
Open Access: Closed 
Licence (German):License LogoUrheberrechtlich geschützt